• Title/Summary/Keyword: Motor Bearing

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Rotor Dynamic Design of the Centrifugal Chiller Using Offset Bearing (Offset 베어링을 활용한 터보냉동기의 회전체동역학 설계)

  • Lee Chang-Joong;Park Yong Suk;Lee Joonkeun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.2 s.233
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    • pp.239-246
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    • 2005
  • A rotor dynamic analysis is implemented to confirm the vibration stability of the high speed centrifugal chiller coupled with gear system. As the rotating speed of the centrifugal chiller under investigation is increased up to 17605rpm at the pinion rotating part, the bearing instability is getting higher and, furthermore, the rotor-bearing system might experience a few critical speed which lead to system failure due to the excessive vibration. In this study, considering the loading capacity and stability conditions, offset journal bearings are adopted for the pinion rotating system and general cylindrical bearings are used for motor part. From the modal analysis, the system is found to be stable as the critical damping ratio which shows the damping characteristics of the system are positive over all operating ranges, and in addition, the synchronous rotating frequency does not come across with any whirl natural frequency. From these results the authors confirm the vibration stability of the rotor-bearing system suggested in this study.

Rotor Dynamic Analysis of the High Speed Centrifugal Chiller (고속회전용 터보냉동기의 회전체 동역학 해석)

  • 이준근;박용석
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.4 no.3
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    • pp.193-198
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    • 2003
  • A rotor dynamic analysis is implemented to confirm the vibration stability of the high speed centrifugal chiller coupled with gear system. As the rotating speed of the centrifugal chiller under investigated is increased up to 17,605 rpm at the pinion rotating part, the bearing instability is getting higher and, furthermore, the rotor-bearing system might experience a few critical speed which lead to system failure due to the excessive vibration. In this study, considering the loading capacity and stability conditions, offset journal bearings are adopted for the pinion rotating system and general cylindrical bearing are used for motor part. From the modal analysis, the system is found to be stable as the synchronous rotating frequency does not come across with any whirl natural frequency and, in addition, the critical damping ratio which shows the damping characteristics of the system are positive over the all operating ranges. From these results the authors confirm the vibration stability of the rotor-bearing system suggested in this study.

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Micropositioning of a Linear Motion Table with Magnetic Bearing Suspension (자기 베어링으로 지지 되는 직선운동 테이블의 초정밀 위치제어에 관한 연구)

  • 김의석;안형준;장인배;한동철
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.466-469
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    • 1995
  • This paper presents a design and performance of the 6 D.O.F linear motion table with a magnetic bearing suspension. The linear positioning of the table with a 150mm stroke is driven by a brushless DC Linear motor and the other attitudes of the stage are controlled by the analog PD controller with magnetic bearing actuators. Each magnetic bearing unit which consists of 3 electromagnets, 3 capacitance probes and 3 backup bearings affords controlled forces by detecting the air gap between the probes and guideways. An integral type capacitance probe amplifier is equipped on the upper plate of the table so that the probe line to the probe amplifier can be shorter therefore the problems due to the stray capacitance and noise can be reduced. Form the pitch-yaw errormeasured by the autocollimator, the vertical and horizont straightness errors of the table are derived that they are maintained below 1.mu. m over 100mm stroke. The positioning accuracy of the linear motion is maintained below 2 .mu. m and the repeatability error is below 1 .mu. m

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Design of Performance Evaluation System and Measurement of Dynamic Behavior for Fluid Hydrodynamic Bearing in HDD (HDD용 유체동압베어링 성능평가 시스템 설계 및 동적거동 측정)

  • Kang, Jung-Woo;Lee, Tae-Whi;Lee, Hyoung-Wook;Park, Sung-Jun
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.10
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    • pp.1159-1165
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    • 2011
  • The recording density of HDD is increasing in ratio of 100% each year. Because the increasing of recording density requires the feature of high rotation, fixation and low-noise, fluid hydrodynamic bearing(FDB) has been paid attention to overcome a limitation in ball bearing. Most of researches related to improving performance of FDB have been studied in Japan which has 80% more market share of HDD spindle motor assembly. Main subject of studies are about for the design of the groove shape, manufacturing process of fluid dynamic bearing, performance evaluation and measurement. In HDD, non-repeatable runout(NRRO) is most important parameter which determines the performance of HDD spindle system because NRRO is unpredictable that cannot be compensated in head/slider servo system. In this study, performance evaluation system can measure dynamic behaviors were designed and methodology for calculating imbalance, RRO, and NRRO were proposed.

Control of a Toroidal Type Rotor with a Magnetic Bearing Structure for the Gyro Actuator (자이로 구동기를 위한 자기베어링 구조의 토로이달 형 회전자 제어)

  • Jou, Sung-Tak;Lee, Kyo-Beum
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.64 no.12
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    • pp.1703-1708
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    • 2015
  • This paper deals with the position and torque control of a toroidal type rotor which has a magnetic bearing structure. The proposed magnetic bearing structure supports the rotor by the repulsive forces of permanent magnets, and has a two degree of freedom for rotor position when the rotor is rotating. Permanent magnets and coils in the stator allow for a two degree of freedom control of the rotor position and torque generation by reacting with permanent magnets of the rotor. The executed gyro actuator has a number of poles such as five-phase permanent magnet motors and 10 stator coils for the rotor position control. In this study, the verification of the stability of the magnetic bearing was conducted using the equation of motion when the rotor was rotating, and the coil current commutation method for the position control and torque generation was studied. As a result, the feasibility of the proposed structure and control was verified by simulations of Finite Element Method (FEM) and experiments using the executed gyro actuator.

Wear Simulation of Engine Bearings in the Beginning of Firing Start-up cycle (파이어링 시동 사이클 초기에서의 엔진 베어링 마모 시뮬레이션)

  • Chun, Sang Myung
    • Tribology and Lubricants
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    • v.35 no.4
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    • pp.244-266
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    • 2019
  • The purpose of this study is to estimate the wear volumes of engine journal bearings operating at variable angular velocity of a shaft in the beginning of firing start-up cycle. To do this, first we find the potential region of wear scar on engine journal bearings where the applied bearing load and crank shaft velocity are variable. The potential wear regions are discovered by finding minimum oil film thickness at every crank angle existing below most oil film thickness scaring wear (MOFTSW) obtained based on the concept of the centerline average surface roughness. Then we calculate the wear volume from the wear depth and two wear angles decided by the magnitude of each film thickness lower than MOFTSW at every crank angle. The results show that the expected wear region is located at a few bearing angles after and/or behind the upper center of a big-end bearing and the lower center of a main bearing. And the real wear region is similar to the estimated wear region. Further we find that the wear scar on an engine journal bearing may occur at re-starting time after switch-off of a start motor especially under the condition of high oil temperature.

Development of Cryogenic Test Rig for Ball-Bearing and Evaluation of the Performance of the Prototype Ball-Bearing of Turbo pump (극저온 환경용 볼베어링 시험장치 개발 및 터보펌프용 볼베어링 시제품의 성능평가)

  • Jo, Jun Hyeon;Rhim, Yoon Chul;Lee, Sungchul;Kim, Choong Hyun
    • Tribology and Lubricants
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    • v.28 no.4
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    • pp.167-172
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    • 2012
  • The turbo pump of a liquid rocket engine is composed of three main parts: the oxidizer pump, fuel pump, and turbine. Liquid oxygen ($LO_X$) is the working fluid in the cryogenic environment in the oxidizer pump, but tests are usually performed using liquid nitrogen ($LN_2$), which has a boiling point similar to that of $LO_X$ but is comparatively safer and easier to use for the test. In this study, a bearing test rig is developed and its performance is evaluated using a cryogenic ball bearing with $LN_2$ as the working fluid. Verifying the performance of the bearing test rig is crucial for ensuring correct working of the turbo pump unit in the liquid rocket engine. A stable test rig for the bearing in a cryogenic environment makes the bearing technology enhance its reliability. The test results show that the system operates stably and the requirement of performance time of 500 s is met. The test results of temperature, motor speed, and torque are discussed. The developed cryogenic bearing test rig is expected to help in widening knowledge and expanding research on ball bearings in the future.

Study on the Electromagnetic Excitation System for the Measurement of Dynamic Coefficients of Air Foil Bearing for High Speed Rotor (초고속 회전체용 공기 포일 베어링의 동특성 계수 측정을 위한 전자석 가진장치에 관한 연구)

  • Park, Cheol-Hoon;Choi, Sang-Kyu;Ham, Sang-Yong
    • The KSFM Journal of Fluid Machinery
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    • v.16 no.3
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    • pp.18-25
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    • 2013
  • Recently the requirement of long-term mobile energy source for mobile robot or small-sized unmanned vehicle is highly increased, and the micro turbine generator(MTG) which is known to have high energy and power density is under development. MTG is designed to have air foil bearing and high speed rotor of which operating speed is 400,000rpm. In the development stage of high speed rotor and bearing, stability analysis for the full operational speed range is essential and the dynamic coefficients such as stiffness and damping coefficients of bearing depending on the rotational speed are required for that. Although perturbation method is usually used to identify the dynamic coefficients, it's not easy to give the perturbation to the high speed rotating rotor. In this study, we present the dynamic coefficients measurement system for air foil bearing which consists of electromagnets, gap sensors, high speed motor and controller. This measurement system can exert the sine sweep force to the rotor-bearing, measure the displacement of rotor and get FRF(Frequency response function) of rotor-bearing. The least square estimation method is applied to identify the dynamic coefficients of bearing from the measured frequency response at the different rpm and the identified dynamic coefficients for the wide rotational speed range are presented.

Diffusive Double Layer Model of PL Ring in Bacterial Flagellar Motor and Application to Nano-Machines

  • Nakano, T.;Momozono, S.;Aizawa, S.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.53-54
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    • 2002
  • New lubrication mechanism for nanomachine is proposed. This mechanism utilizes the effect of diffusive double layer observed in hydrophobic colloidal solution. Basic idea of the theory is inspired by the research for possible mechanism of bacterial flagellar motor In this study, formulation of this mechanism is achieved and numerical calculation is performed. It is shown that this mechanism can produce enough load capacitance. Furthermore not only capacitance to sustain driving force of flagellar motor

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Robust Design of Leaf Spring of a Polygon Mirror Scanner Motor Against Shock (충격에 강인한 폴리곤 미러 스캐너 모터의 판 스프링 설계)

  • Lee, Sang-Wook;Kim, Myung-Gyu;Jung, Kyung-Moon;Jang, Gun-Hee
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2008.11a
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    • pp.515-520
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    • 2008
  • This paper develops a mite element model of a polygon mirror scanner motor supported by the sintered bearing and flexible supporting structures to analyze the shock response by using the finite element method and the mode superposition method. The validity of the proposed model is verified by comparing the simulated natural frequencies and shock response with the experimental ones. It investigates the displacement and the stress of the most vulnerable component, i.e. a leaf spring due to shock, and it proposes a robust design of leaf spring of a polygon mirror scanner motor against shock.

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