• Title/Summary/Keyword: Monolithic rack housing

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A Study on Processing of Monolithic Rack Housing for Modular Steering Gear [II] - Processing Characteristics of Monolithic Rack Housing - (Steering Gear 모듈화를 위한 일체형 Rack Housing의 공정에 관한 연구 [II] - 일체형 Rack Housing의 공정특성 -)

  • Kim, Jong-Do;Lee, Chang-Je
    • Journal of Advanced Marine Engineering and Technology
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    • v.33 no.2
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    • pp.288-294
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    • 2009
  • The purpose of this study is manufacturing of monolithic housing for modularization of steering gear. Monolithic housing is difficult to weld with only rotation and linear motion. It is for this reason that housing of joining parts have a slope of 76.3 degrees. For this reason, welding trajectory was measured by the cooperative controled robot system, and then allowing for measured results, we developed the dedicated system. The developed system can be welded by using only 3 axises in contrast with robot system using 8 axises in housing welding. In addition, we applied CMT and laser welding device to dedicated system and as a result of experiment, sound bead and excellent roundness could be obtained.

A Study on Processing of Monolithic Rack Housing for Modular Steering Gear[I] - The Weldability of SAE1020 Steel by Different Heat Sources - (Steering Gear 모듈화를 위한 일체형 Rack Housing의 공정에 관한 연구[I] - 열원에 따른 SAE1020강의 용접특성 -)

  • Kim, Jong-Do;Lee, Chang-Je
    • Journal of Advanced Marine Engineering and Technology
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    • v.32 no.2
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    • pp.306-314
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    • 2008
  • General metal welding occurs distortion. Also, reducing distortion is required much cost. Therefore, the purpose of this study is optimization of welding conditions to reduce distortion in welding of monolithic rack housing for modular steering gear. Firstly, heat source for welding was chosen arc and laser. Secondly, it investigated optimizing welding conditions in bead welding by arc and laser heat source, and welding conditions in fillet welding was optimized with welding shapes. Finally, it was measured temperature distribution of welds by infrared camera and angle distortion in fillet welding. As a result, laser welding was superior to arc welding on distortion.