• 제목/요약/키워드: Monitoring Tool

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Web based 공작기계 원격감시.진단시스템 설계 (Design of Web based Remote Monitoring & Diagnosis System for Machine Tool)

  • 김동훈;김선호;이은애;한기상;권용찬;김주한
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 춘계학술대회 논문집
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    • pp.1005-1010
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    • 2000
  • Internet service has widely used in office automation such as, manufacturing management purchase, and material resource. Nowadays, factory automation and shop floor control system including CAD/CAM department need a web based monitoring and diagnosis to achieve global collaboration and tole-service. This raper deal with design of web based remote monitoring and diagnosis system which concerned with open architecture controller for machine tool.

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Study on drilling of CFRP/Ti6Al4V stack with modified twist drills using acoustic emission technique

  • Prabukarthi, A.;Senthilkumar, M.;Krishnaraj, V.
    • Steel and Composite Structures
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    • 제21권3호
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    • pp.573-588
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    • 2016
  • Carbon Fiber Reinforced Plastic (CFRP) and Titanium Alloy (Ti6Al4V) stack, extensively used in aerospace structural components are assembled by fasteners and the holes are made using drilling process. Drilling of stack in one shot is a complicated process due to dissimilarity in the material properties. It is vital to have optimal machining condition and tool geometry for better hole quality and tool life. In this study the tool wear and hole quality were analysed by experimental analysis using three modified twist drills and online tool condition monitoring using Acoustics Emission (AE) sensor. Helix angle and point angle influence tool performance and cutting force. It was found that a tool geometry (TG1) with high helix angle of $35^{\circ}$ with low point angle $130^{\circ}$ results in reduction in thrust force of 150-500 N range but the TG2 also perform almost similar to TG1, but when compared with the AErms voltage generated during drilling it was found that progressive rise in voltage in TG1 is less with respect to TG2 which can be attributed to tool life. In process wear monitoring was done using crest factor as monitoring index. AErms voltage were measured and correlated with the performance of the drills.

End Mill 가공시 공구 파손 검출에 관한 연구 (A Study on the Cutting Tool Fracture Monitoring in End Milling)

  • 채명병;맹민재;정준기
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1994년도 추계학술대회 논문집
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    • pp.26-31
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    • 1994
  • The analysis of acoustic emission signals generated during machining has been proposed as a technique for studying both the fundamentals of the cutting process and process and as a methodology for detecting tool fracture on line. In this study, AE signals detected during End Milling were applied as the experimental test to sensing tool fracture on the CNC vertical milling machine. Because automatic monitoring of the cutting condition is one of the most important technologies in machining, the in-process detection of cutting tool life including fracture has been investigated by performing experimental test.

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ART2 신경회로망을 이용한 공작기계의 웹기반 원격 성능저하 모니터링 시스템 개발 (Development of a Web-Based Remote Monitoring System for Evaluating Degradation of Machine Tools Using ART2)

  • 김초원;최국진;정성환;홍대선
    • 한국공작기계학회논문집
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    • 제18권1호
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    • pp.42-49
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    • 2009
  • This study proposes a web-based remote monitoring system for evaluating degradation of machine tools using ART2(Adaptive Resonance Theory 2) neural network. A number of studies on the monitoring of machine tools using neural networks have been reported. However, when normal condition is changed due to factors such as maintenance, tool change etc., or a new failure signal is generated, such algorithms need to be entirely retrained in order to accommodate the new signals. To cope with such problems, this study develops a remote monitoring system using ART2 in which new signals when required are simply added to the classes previously trained. This system can monitor degradation as well as failure of machine tools. To show the effectiveness of the proposed approach, the system is experimentally applied to monitoring a simulator similar to the main spindle of a machine tool, and the results show that the proposed system can be extended to monitoring of real industrial machine tools and equipment.

보건소 건강증진사업 수행과정의 질 평가지표 개발 -고혈압관리사업에서의 타당도 검증- (The Development of a Quality Assessment Tool for the Process of Health Promotion Programs at Public Health Centers)

  • 서영준;정애숙;박태선;이규식
    • 보건행정학회지
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    • 제13권3호
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    • pp.35-51
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    • 2003
  • This study purports to develop a quality assessment tool for the process of health promotion programs at public health centers(PHC). The draft of the assessment tool developed by the literature was distributed to 242 staffs who were in charge of the health promotion programs at PHCs for evaluating the feasibility of the tool on September and October 2002. The major results of the study were as follows; The quality assessment tool developed in the study consisted of four domains: strategic planning, program management, monitoring and evaluation, and resources and information. The strategic planning dealt with the function of the planning staff and committees, community data analysis, the feasibility of the program, and the approach methods for attaining the goal of the program. The program management included the items on the qualification and power of the program staff. The monitoring and evaluation included the items on the reporting and communication among program units, and feed back after monitoring. Finally, the resources and information dealt with community networking, clients' response, and consulting activity of the staff. The validity of the tools was tested and partly supported by both formative and criterion-related methods. The assessment tools developed in this study could be used by health promotion workers in the self-evaluation of the program quality. In conclusion, the quality assessment tool developed in the study will be a good safeguard for assuring the quality of the process of health promotion programs.

선삭가공에서 공구마멸에 따른 절삭력과 AE 신호의 특성 연구 (A Study on the Cutting Resistance and Acoustic Emission Signal due to Increasing Tool Wear in Turning)

  • 맹민재
    • 한국생산제조학회지
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    • 제4권2호
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    • pp.18-24
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    • 1995
  • In order to achieve the autimation and untended system of manufacturing process, it is necessary that the monitoring system check up the disorder of machine tool or the conditions of tool wear for the maximum use of cutting tool. In the metal cutting Process, AE signal is detected by AE sensor, then amplified and transmitted to an Locan-AT. The experiment was performed to SM25C and STS304 steels at uniform feedrate, cutting speed and depth of cut, The results of experimental data apparently showed emission intensity vary due to increasing of tool wear at the 165kHz, 200kHz in the SM25C and 140kHz, 165kHz, 200kHz, in the STS304 respectively Therefore, it is possible to predict the tool wear. This study is intended to suggest the way to the automation and untended system of machine tool through the system monitoring tool wear by using AE signal.

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유한요소법에 의한 전단가공 금형의 마멸예측 (Prediction of Tool Wear in Shearing Process by the Finite Element Method)

  • 고대철;김병민
    • 한국정밀공학회지
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    • 제16권1호통권94호
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    • pp.174-181
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    • 1999
  • In this paper the technique to predict tool wear theoretically in shearing process is suggested. The tool wear in the process affects the tolerances of final pans, metal flows and costs of processes. In order to predict the tool wear the deformation of workpiece during the process is analyzed by using non-isothermal finite element program. The ductile fracture criterion and the element kill method are also used to estimate if and where a fracture will occur and to investigate the features of the sheared surface in shearing process. Results obtained from finite element simulation, such as nodal velocities and nodal forces, are transformed into sliding velocity and normal pressure on tool monitoring points respectively. The monitoring points are automatically generated and the wear rates on these points are accumulated during the process. It is assumed that the wear depth on the tool surface is linear function of the lot sizes based upon the known experimental results. The influence of clearance between die and punch upon tool wear is also discussed.

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CNC선반에서 연속절삭 및 단속절삭시 공구손상에 대한 음향방출신호 특성 연구 (A Study on the Characteristics of AE Signals of Tool Failure for Continuous and Interrupted Cutting under CNC Lathe)

  • Kim, T.B.;Kang, S.Y.;Kim, W.I.;Lee, Y.K.
    • 한국정밀공학회지
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    • 제13권4호
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    • pp.136-142
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    • 1996
  • Automatic monitoring of cutting process is one of the most important technology in machining. AE sensing technology has been applied to monitoring process and proved to be effective in detecting tool abnor- malities such as tool wear and fracture. In this experimental study. AE signals were detected from the tool holder for continuous and interrupted cutting, which obtained from changing workpice material configuration, under control of constant cutting speed from CNC lathe. From statistical and frequency analysis, the AE signals were analyzed to obtaining the characteristics of continuous and interrupted cutting conditions and tool failure. The Kurtosis values decreased but RMS voltages increased as the cutting speed increased, in both continuous and interrupted cutting. RMS voltage is suddenly increased but Kurtosis value is suddenly decreased when tool failure condition. Power spectrum density of AE signals when tool failure reaches extreme value around 0.065 cycles/ .mu. m.

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Time-series 방법으로 모델링한 절삭역학에 의한 공구마모감시방법 (Tool Wear Monitoring Scheme by Modeling of the Cutting Dynamics by Time-series Method)

  • 권원태
    • 한국정밀공학회지
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    • 제10권4호
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    • pp.94-103
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    • 1993
  • In this work, the imaginary part of the inner modulation transfer function of the cutting dynamics is introduced for tool wear monitoring. Time-series method is utilized to construct the general three dimensional cutting dynamics whose imaginary part of the inner modulation transfer funcition shows the proportionality to tool wear at the natural frequency of the machine tool dynamics. Thus model is reduced to single-input single-output model without altering the proportionality characteristics to tool wear and implemented to the dual computer system in which one computer performs measurement while the other calculates the imaginary part of the inner modulation transfer function of the cutting dynamics by the batch least square method. The values of the imaginary part at the natural requency of the machine tool structure in the cutting direction are compared to the one calculated during machining with a brand new tool to decide the current status of the tool. The experiments shows the relevance of the proposed concept.

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효율적인 비즈니스 프로세스 관리를 위한 J2EE 기반 B2Bi 협업 워크플로우 시스템 설계 및 구현 (Design and Implementation of B2Bi Collaboration Workflow System for Efficient Business Process Management based on J2EE)

  • 이창목;장옥배
    • 정보처리학회논문지D
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    • 제14D권1호
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    • pp.97-106
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    • 2007
  • 본 논문은 비즈니스 프로세스와 업무 로직을 분리하여 비즈니스 프로세스를 손쉽게 모델링하고 이를 바탕으로 협업을 가능하게 하는 B2Bi 협업 워크플로우 모델링 시스템을 설계 및 구현하였다. 협업 워크플로우 모델링 시스템은 비즈니스 프로세스 모델링 도구, 실행 엔진, 모니터링 도구 3개의 컴포넌트로 구성되어있다. 첫째, 비즈니스 프로세스 모델링 도구는 애플리케이션의 비즈니스 로직을 신속, 정확하게 반영하는 프로세스 맵을 구축하는데 사용된다. 둘째, 실행 엔진은 비즈니스 프로세스 인스턴스를 위한 실시간 실행 환경을 제공한다. 셋째, 모니터링 도구는 현재 진행되고 있는 비즈니스 프로세스에 대한 실시간 모니터링 기능을 제공한다. 또한 기존 시스템인 레거시 시스템과의 연동을 위해 XML 및 J2EE 기반으로 유연성, 확장성을 지원할 수 있도록 하였으며 새로운 기업 전략과 운용에 필요한 해결책을 제시한다.