• 제목/요약/키워드: Molten pool analysis

검색결과 34건 처리시간 0.026초

The Effect of Coolant Boiling on the Molten Metal Pool Heat Transfer with Local Solidification

  • Cho, Jea-Seon;Kune Y. Suh;Chung, Chang-Hyun;Park, Rae-Joon;Kim, Sang-Baik
    • Nuclear Engineering and Technology
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    • 제32권1호
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    • pp.34-45
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    • 2000
  • This study is concerned with the experimental test and numerical analysis of the heat transfer and solidification of the molten metal pool with overlying coolant with boiling. In the test, the metal pool is heated from the bottom surface and coolant is injected onto the molten metal pool. Experiments were performed by changing the test section bottom surface temperature of the metal layer and the coolant injection rate. The two-phase boiling coolant experimental results are compared against the dry test data without coolant or solidification of the molten metal pool, and against the crust formation experiment with subcooled coolant. Also, a numerical analysis is performed to check on the measured data. The numerical program is developed using the enthalpy method, the finite volume method and the SIMPLER algorithm. The experimental results of the heat transfer show general agreement with the calculated values. The present empirical test and numerical results of the heat transfer on the molten metal pool are apparently higher than those without coolant boiling. This is probably because this experiment was performed in concurrence of solidification in the molten metal pool and the rapid boiling of the coolant. The other experiments were performed without coolant boiling and the correlation was developed for the pure molten metal without phase change.

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작은 그루브 각을 가지는 맞대기 P-GMA 용접에서의 용접아크에 관한 연구 (A Study on the Arc Characteristics in Butt Joint P-GMA Welding with Acute Groove Angles)

  • 김륜한;나석주;김철희
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2010년도 춘계학술발표대회 초록집
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    • pp.53-53
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    • 2010
  • The purpose of this paper is to propose a mathematical model of welding current for the P-GMAW by modifying the well known GMAW model. Welding power circuit is simply modeled as a RL electric circuit and solved as an ODE equation. The welding current depends on the joint shape, molten pool and welding parameters. To compare the molten pool effect to the welding current, CFD numerical simulation technique was adopted. Welding experiment is also conducted with the same welding parameters as used in numerical simulations to verify the proposed welding current model. The current model which is considered molten pool shape, is more fit to experiment result.

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작은 그루브 각을 가지는 맞대기 P-GMA 용접에서의 용접전류에 관한 연구 (A Study on the Welding Current in Butt Joint P-GMA Welding with Acute Groove Angles)

  • 김륜한;나석주;김철희
    • Journal of Welding and Joining
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    • 제28권4호
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    • pp.55-60
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    • 2010
  • The purpose of this paper is to propose a mathematical model of welding current for the P-GMAW by modifying the well known GMAW model. Welding power circuit is simply modeled as a RL electric circuit and solved as an ODE equation. The welding current depends on the joint shape, molten pool and welding parameters. To compare the molten pool effect to the welding current, CFD numerical simulation technique was adopted. Welding experiment is also conducted with the same welding parameters as used in numerical simulations to verify the proposed welding current model. The current model which is considered molten pool shape, is more fit to experiment result.

VOF 방법을 이용한 GMA 용접의 금속 이행에 관한 동적 해석 (II) - 단락 이행 모드의 해석 - (Dynamic Analysis of Metal Transfer using VOF Method in GMAW (II) - Short Circuit Transfer Mode -)

  • 최상균;고성훈;유중돈;김희진
    • Journal of Welding and Joining
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    • 제15권3호
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    • pp.47-55
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    • 1997
  • Dynamic characteristics of the short circuit mode are investigated using the Volume of Fluid (VOF) method. When the initial molten drop volume, contact area and wire feed rate are given, rate change of the molten bridge profiles, pressure and velocity distributions are predicted. The electromagnetic force with proper boundary conditions are included in the formulation to consider the effects of welding current. It is found that the molten metal is transferred to the weld pool mainly due to the pressure difference caused by the curvatures in the initial stage, and electromagnetic force becomes dominant factor in the final stage of short circuit transfer. Necking occurs at the contact position between the molten drop and weld pool, and the initial molten drop volume and welding current have significant effects on break-up time.

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우주 환경에서 GHTAW 아크 특성과 용융지 해석에 관한 연구 (A Study on the Arc Characteristics and Weld Pool Analysis of GHTAW under the Space Environment)

  • 이상훈;나석주
    • Journal of Welding and Joining
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    • 제28권4호
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    • pp.67-72
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    • 2010
  • The purpose of this paper is to understand the behavior of GHTAW process under the space environment with the experimental and numerical analysis. Gas Hollow Tungsten Arc Welding (GHTAW) using a hollow tungsten electrode was adopted, since the ignition and discharge of a conventional GTAW process is not appropriate to the space environment due to low pressure in space. In order to clarify the phenomena of GHTAW under space environment, an investigation of thermal and physical properties of the GHTAW arc plasma was experimentally performed under low pressure conditions. Furthermore, the molten pool behavior and weldment of GHTAW were understood by CFD-based numerical analysis, based on the models of GHTA heat source, arc pressure and electromagnetic force induced by arc plasma, the characteristics of which were obtained by the captured images of a CCD camera.

열 유동 현상을 고려한 마그네슘 용탕 직접 압연공정 해석 (Analysis of the Molten Metal Direct Rolling for Magnesium Considering Thermal Flow Phenomena)

  • 배정운;강충길;강석봉
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 추계학술대회 논문집
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    • pp.786-789
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    • 2005
  • The proper parameters in a twin roll strip casting are important to obtain the stabilization of the Mg sheet. What is examined in this paper is the quantitative relationships of the important control parameters such as the roll speed, height of pool region, outlet size of nozzle, solidification profile and the final point of solidification in a twin roll strip casting Unsteady conservation equations were used for transport phenomena in the pool region of a twin roll strip casting in order to predict a velocity, temperature distributions of fields and a solidification process of molten magnesium. The energy equation of cooling roll Is solved simultaneously with the conservation equations of molten magnesium In order to consider the heat transfer through the cooling roil. The finite difference method (2-D) and the finite element method (2-D) are used in the analysis of pool region and cooling roil to reduce computing time and to improve the accuracy of calculation respectively.

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A Study on the Applicability of MELCOR to Molten Core-Concrete Interaction Under Severe Accidents

  • Kim, Ju-Youl;Chung, Chang-Hyun;Lee, Byung-Chul
    • Nuclear Engineering and Technology
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    • 제32권5호
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    • pp.425-432
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    • 2000
  • It has been an essential part for the safety assessment of nuclear power plants to understand various phenomena associated with the molten core-concrete interaction(MCCI) under severe accidents. In this study, the severe accident analysis code MELCOR was used to simulate the MCCI experiments such as SWISS and SURC test series which had been performed in Sandia National Laboratories(SNL). The calculation results were compared with corresponding experimental data such as melt temperature, concrete ablation distance, gas generation rate, and aerosol release rate. Good agreements were observed between MELCOR calculation and experimental data. The melt pool was sustained within the range of high temperature and the concrete ablation occurred continuously. The gas generation and aerosol release were under the influence of melt temperature and overlying water pool, respectively.

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비정렬 고정격자계를 이용한 쌍롤 박판주조에서의 유동장 및 열전달 해석 (Numerical Analysis on Flow and Heat Transfer in Twin-Roll Strip Casting Using an Unstructured Fixed-Grid System)

  • 이준식;이주명;정재동
    • 대한기계학회논문집B
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    • 제26권5호
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    • pp.648-657
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    • 2002
  • This paper presents a numerical analysis on the solidification characteristics in twin-roll strip casting. Unstructured fixed-grid system was employed to deal with phase change. Melting of pure gallium was analyzed to confirm the validity of present program in both structured and unstructured grid systems. An algorithm for simultaneous calculation of the temperature in the roll and the molten metal pool was developed. The flow field in the pool and heat transfer features between pool and roll were shown. The effect of process parameters was also studied. Since the geometry of the molten metal Pool significantly deforms along the casting direction, unstructured grid system is more efficient. The unstructured grid system gives almost the same accuracy, even though the number of grids is only 60% of the structure done.