• 한국산학기술학회:학술대회논문집
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• 한국산학기술학회 2003년도 춘계학술발표논문집
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• pp.125-128
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• 2003

본 연구는 현재 시판되고 있는 Papst사의 4100 mod디을 대상으로 축방향 송풍기의 사출성형에 대해 MoldFlow 프로그램을 사용하여 제품에 대한 최적의 게이트 위치를 조사하였고 이를 바탕으로 2매 구성금형과 3매 구성금형에 따른 게이트를 설정하여 사출압력, 온도의 변화, 충전 시간 둥을 비교하여 경제성을 고려한 최적의 게이트 위치를 결정하였다. 다수 뽑기 금형에서의 제품 성형에 있어 중요한 변수가 되는 유동주입시스템에서 러너의 크기 변화에 따른 유동선단의 흐름 및 압력과 온도의 변화를 살펴보았고 이러한 시뮬레이션을 통해 시행오차를 최소화 하여 생산비 절감과 품질 향상을 위한 설계를 구현하고자 시도하였다.

• 한국산학기술학회:학술대회논문집
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• 한국산학기술학회 2003년도 춘계학술발표논문집
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• pp.359-361
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• 2003

본 연구에서는 무선부품의 일종인 cavity filter 금형을 제작하였고, 도금용 ARS 수지와 PC/ARS Alloy 수지를 사용하여 일반사출성형과 금형온도가 높은 MmSH방식, 두 타입으로 성형품을 제작하였다. 성형품의 수축률 변화는 MmSH 방식일 때 ABS 수지로 제작한 성형품의 단위캐비티 격막부분에서 수축률이 감소되었다. 중량변화는 ABS와 PC/ABS Alloy로 제작된 성형품 모두 MmSH 방식일 때 증가하였고. 성형품의 표면 거칠기도 모두 MmSH 방식일 때 거칠기가 감소되었다.

• 산업경영시스템학회지
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• 제40권1호
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• pp.35-40
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• 2017

A most important progress in civilization was the introduction of mass production. One of main methods for mass production is die-casting molds. Due to the high velocity of the liquid metal, aluminum die-casting is so complex where flow momentum is critical matter in the mold filling process. Actually in complex parts, it is almost impossible to calculate the exact mold filling performance with using experimental knowledge. To manufacture the lightweight automobile bodies, aluminum die-castings play a definitive role in the automotive part industry. Due to this condition in the design procedure, the simulation is becoming more important. Simulation can make a casting system optimal and also elevate the casting quality with less experiment. The most advantage of using simulation programs is the time and cost saving of the casting layout design. For a die casting mold, generally, the casting layout design should be considered based on the relation among injection system, casting condition, gate system, and cooling system. Also, the extent or the location of product defects was differentiated according to the various relations of the above conditions. In this research, in order to optimize the casting layout design of an automotive Oil Pan_BR2E, Computer Aided Engineering (CAE) simulation was performed with three layout designs by using the simulation software (AnyCasting). The simulation results were analyzed and compared carefully in order to apply them into the production die-casting mold. During the filling process with three models, internal porosities caused by air entrapments were predicted and also compared with the modification of the gate system and overflows. With the solidification analysis, internal porosities occurring during the solidification process were predicted and also compared with the modified gate system.

• 한국정보통신학회논문지
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• 제11권6호
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• pp.1141-1149
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• 2007

본 논문에서는 신발금형의 가스벤트 착탈 작업을 효율적으로 진행하기 위해 이미지 프로세싱을 통한 가스벤트 착탈위치 탐색과 정밀 제어로 착탈 작업을 수행하는 교환 장치의 두 가지 기술을 다루고 있다. 이 두가지 방법을 적용하기 위한 핵심적인 이슈는 신발 금형의 가스벤트 교환 위치의 중심을 어떻게 하면 정확하게 찾아내는가이다. 이러한 자동 교환 장치의 사용은 가스벤트 착탈 시간을 줄이며 아울러 노동력의 절감 제품의 생산에 드는 비용을 최소화하는 등의 여러 가지 이점을 가져다 준다. 이 장치를 사용하여 실험을 통해 검증한 결과 가스벤트 교환 장치의 사용이 더 안정적이고 효율적이며 착탈 시간을 줄여 공정시간을 단축하는 것을 증명할 수 있었다.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2008년도 추계학술대회 논문집
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• pp.106-109
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• 2008

Polyurethane has been one of the most important materials for automobile elastic parts such as bumper, head rest, instrument panel and so on since it covers very wide range of mechanical characteristics with low production costs. The process variables such as formulation of ingredients and mold temperature, mixing speed, etc. can affect the quality of produced polyurethane foams so that process conditions should be determined appropriately. In this study, foaming behaviors of semi-rigid polyurethane were investigated by conducting cup foam tests with 2 major process variables such as environmental temperature and blowing agent content.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2001년도 춘계학술대회논문집C
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• pp.432-437
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• 2001

It is necessary to improve mechanical and optical porperties in the optical disk substrates as the information storage devices with high storage density using blue laser are being developed. Injection compression molding is regarded as the most suitable process to manufacture optical disk substrates for quality recording and read-out. In the present research, the effects of processing conditions and the insulation layer thickness on gapwise birefringence and the land-groove pattern were investigated. It was found that the values of the birefringence distribution were very sensitive to mold temperature history, and the level of birefringence reduced and, furthermore, the quality of replication was improved due to the insulation layer.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2002년도 춘계학술대회 논문집
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• pp.22-27
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• 2002

The existing compressor steel seal used in automotive air-conditioner has the problem of oil leakage and the deterioration in shielding performance, due to the abrasion and the corrosion of the material. A new type of polymer resin seal is studied in the research. The polymer resin seal has the characteristics of high anti-abrasiveness and anti-corrosiveness, which can overcome the deflects of the steel seal. In addition, the seal needs lower manufacturing cost and is appropriate to mass production, because it is made by the injection molding method requiring no mechanical processing. The profile generation program for seal mold has been developed using the gradient method, and the molding characteristics of the seal have analyzed through the flow analysis and the warpage analysis. The program has been verified by comparing the analysis results with the measured data of the test product. The research might be said to provide the basic method to produce the polymer resin seals with various types and dimensions.

• 대한기계학회논문집
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• 제11권6호
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• pp.1026-1035
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• 1987

본 연구에서는 두께방향에 따른 유동을 해석하는데 "fountain effect" 및 열 전달 현상을 동시에 고려하면서 진전하는 자유표면의 형상을 정확히 구하기 위한 유한 요소법을 이용한 수치해석법을 제안하고 그 방법을 적용하여 금형벽의 온도를 변화시 켜가면서 구체적인 유동특성을 해석하였다.특성을 해석하였다.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2002년도 춘계학술대회 논문집
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• pp.583-586
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• 2002

Molding properties of etched surface pattern are presented. Specimens, whose surface patterns are made by print-type etching, are investigated. The molding properties of surface pattern are estimated with roughness deviation of surface pattern on part and mold. The etching properties are related to physical properties of plastic materials and surface roughness of etched pattern. Also, flow mark and gate location can give influence on surface pattern molding. The experimental result can contribute to good molding of surface pattern in injection molding.

• 한국정밀공학회지
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• 제16권12호
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• pp.7-13
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• 1999

The potential for growth and the future impact of Rapid Prototyping that it will have on the product development cycle are enormous. Since making tools, precedes making parts, Rapid Tooling becomes widely used in automobile, aerospace, electronic, and other industries. In this study, master models formed by Rapid Prototyping of Stereolithography have been applied for vacuum casting to obtain silicone patterns which have transformed into epoxy models. The epoxy models have been measured to check dimension errors, and tested their functions. These checking and measurement have provided information on plastic injection possibilities and data for die design, Temporary die making with the materials of Aluminum/Epoxy and powder injection metal (PIM) has also been discussed in terms of hardness, surface roughness, and SEM microstructures.