• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2004년도 추계학술대회 논문집
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• pp.269-272
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• 2004

The target of this paper is the development of Web-based monitoring & control system which is for effective and economic management of mold manufacturing process. This system has three module; G-code Control, Monitoring Module and Result analysis module. Also, as the environment of development is based on internet, this system which is possible to the remote site management of manufacturing process works on Web. To be possible to control the manufacturing monitoring by client, each module is made ActiveX control and is based on socket communication. This system makes the foundation which is possible to manage the mold manufacturing process efficiently from remote site by matching real-time monitoring with manufacturing process in factory using G-code control and displaying the result of manufacturing using Ch-CGI.

• 대한전기학회논문지:시스템및제어부문D
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• 제54권10호
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• pp.595-603
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• 2005

This Paper proposes the tire mold number identification method which reads the letters on a tire surface with 3D. It is very difficult to separate the letters from the background of an image since the letters on a tire surface is an embossed data. There was many studies to read the letters on a tire surface for the factory automation, however, it was very difficult to separate the letters from the background of an image since the letters on a tire surface is embossed black characters on the black ground. In this study, we first developed the method to find the location of tire mold number, which is used to classify the tire size, from the embossed letters on a tire surface using 3-dimensional laser profile camera which is not affected by the lighting condition, then developed the method to separate the mold number from that location. As a result, we were able to contribute to automate the tire size classification which has been manually performed by operators previously.

• 문화기술의 융합
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• 제4권3호
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• pp.235-240
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• 2018

독일의 Industry4.0에서 출발한 ICT 융합 스마트공장은 4차 산업혁명의 견인차가 되어왔고 주요 국가의 제조업 혁신의 중심에 서 있다. 또한 국가 별 산업 특성에 맞는 방식으로 발전해 나가고 있다. 한국의 경우 경쟁국 대비 뒤늦은 출발로 인해 정부는 빠른 시간 내에 중소 중견업체 중심으로 스마트공장 확산을 위해 정책 수립 및 각종 지원을 하고 있다. 스마트공장의 국제 경쟁력 확보를 위해서는 중소 중견업체에 대한 획일적인 지원보다는 유사 제조업종별 카테고리화 및 디지털 기반의 생산정보 공유가 필요하다. 또한 대기업도 개별적인 스마트공장 확충보다는 중소 중견기업과 함께 동종 산업 간 클라우드 기반의 생산 예측 시스템 구축 및 공유를 통한 스마트공장 협력기반 마련에 동참하여야 제조 산업의 동반 발전을 이룰 수 있다.

• Design & Manufacturing
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• 제17권1호
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• pp.7-12
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• 2023

Recently, with the emergence of the 4th industrial revolution, the demand for smart factories and factory automation is increasing. In this study, a tool life prediction program was developed to select optimal machining conditions using CNC milling equipment, which is widely used in flexible production and automation. The equipment used in the experiment was Hwacheon Machine Tool's 5-axis machining equipment, and the tool used was a 17F2R tool. For the machining path, the down-milling cutting method was selected and long-term machining was performed. The analysis standard for side wear on the tool was set at 0.1 to 0.2 mm, and tool life data and wear data were obtained in the cutting experiment. The program was created through the data obtained from the experiment, and a prediction rate of over 90% was secured when comparing the experimental data and the predicted data.

• 한국정보통신학회논문지
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• 제20권6호
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• pp.1142-1147
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• 2016

최근 다양한 분야에 걸쳐 ICT 기술을 융합하여 지능적인 서비스를 제공하는 IoT에 대한 다양한 연구가 진행되고 있다. 특히 독일의 'Industry 4.0'의 등장으로 제조 산업에 ICT를 융합하여 생산능력을 극대화 하는 industrial IoT의 중요성이 강조되고 있다. 이에 국내에서도 industrial IoT의 근간이 되는 스마트 팩토리 보급을 위한 다양한 노력이 진행 중이다. 그러나 현재의 스마트 팩토리 시스템은 장비의 임베디드 시스템에 선언된 데이터를 통해 설비를 제어하며, 다수의 설비가 배치되어 있는 환경에 대처하기 어렵다. 본 논문에서는 industrial IoT를 위해 장비의 변수 정보를 DB화하여 장비를 제어하는 데이터베이스 접근 기반 장비 제어 시스템을 제안한다. 제안하는 시스템을 다양한 변수가 존재하는 사출 시스템에 적용하여 데이터베이스의 수정으로 다수의 장비를 제어하는데 효율적임을 확인하였다.

• 한국경영과학회:학술대회논문집
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• 한국경영과학회/대한산업공학회 2005년도 춘계공동학술대회 발표논문
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• pp.1101-1107
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• 2005

Mold industry has the difficulty to employ young people as the successors of the skilled workers, because it has been regarded as a 3D-jobs(dirty, difficult, and dangerous). To overcome this situation, thus, manufacturing technologies maintained in the factory should be systemized, and engineering systems should support unskilled workers to do their jobs without any difficulty. As a research of developing the supporting system, this study proposes a decision support system that facilitates unskilled workers to easily select high quality NC-data, as well as to increase productivity. The proposed system is assumed to follow a CAM operation scenario that consists of next three steps: 1) identifying several process plans and enumerating feasible unit machining operations (UMOs) from material and part surface information, 2) creating all feasible NC-data based on UMOs using a commercial CAM system, 3) selecting the best NC data among the feasible NC data using four screening criteria, such as machining accuracy, machining allowance, cutting load, and processing time. A case study on the machining of a camera core mold is provided to demonstrate the proposed system.

• 스마트미디어저널
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• 제11권9호
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• pp.47-55
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• 2022

스마트팩토리 제조공정에서의 품질관리는 중요한 요소이다. 현재, 금형 공정으로 생산되는 생활가전 제조부품의 품질검사는 대부분 작업자의 육안으로 진행되고 있으며 이로 인한 검사의 오류율이 높은 실정이다. 이러한 품질공전 개선을 위하여 결함 자동검출 시스템을 설계하여 구현하였다. 제안 시스템은 특정 위치에서 고성능 스캔 카메라로 대상물을 촬영하여 영상을 획득하고, 비전검사 알고리즘에 따라 긁힘, 찍힘, 이물질에 의한 불량품을 판독한다. 본 연구에서는 긁힘에 대한 불량 인식율을 높이기 위하여 깊이 정보 기반 분기 판단 알고리즘(Depth-based branch decision algorithm, DBD)을 개발하여 정확도를 높였다.

• 한국주조공학회지
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• 제19권6호
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• pp.493-500
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• 1999

Squeeze casting was used for fabricating a light metal base composite having high strength and wearresistance. Reactive sintering was used to prepare the preform of Squeeze casting. To utilize Fe-Al intermetallic compounds and SiC particle as a reinforcement, there needs to prepare Fe-Al mixed powder at 50, 60, 70at.%Al, and add SiC powder to the above mixture at 4, 7, 16, 24wt.%. The prepared mixture with SiC was reactive sintered in a tube furnace at $660^{\circ}C$ to get a porous hybrid preform of intermetallic compound and SiC. The preform prepared above was placed in a metal mold, preheated at $660^{\circ}C$ AC4C matrix was injected into the mold with the temperature of the melt at $610^{\circ}C$ After these processes, 66MPa was applied to the mold for 5 minute to finish the whole procedure. The maximum reaction temperature was increased with the increased Al amount, but decreased with the increased SiC amount. The density of the preform was decreased with SiC amount increase in the compacts due to swelling of the preform. An optical microscope was applied to observe the micro structure and the dispersion of the reinforcements. To analyze phases, We utilized XRD, EDS. Hardness test were chosen to get the information of mechanical properties. There were no significant changes in micro structure between the composite and preform. However, it was shown that uniform dispersion of the reinforcers and complete infiltration of the melt into the preform were achieved through the procedure of the squeeze casting. It was observed that the hardness of the composite is decreased with increased SiC amount, resulting from the volumetric expansion of the preform.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2008년도 추계학술대회A
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• pp.996-999
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• 2008

Aspheric polymer lens fabrication using isothermal compression molding is presented in this paper. Due to increasing definition of an image sensor, higher precision is required by a lens which can be used as a part of an imageforming optical module. Injection molding is a factory standard method for a polymer optical lens. But achievable precision using injection molding has a formidable limitation due to the machining of complex mold structure and melting and cooling down a polymer melt under high pressure condition during forming process. To overcome the precision requirement and limitation using injection molding method, isothermal compression molding is applied to fabrication of a polymer optical lens. The fabrication condition is determined by numerical simulations of temperature distribution and given material properties. Under the found condition, the lens having a high precision can successfully be reproduced and does not show birefringence which results often in optical degradation.

• Design & Manufacturing
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• 제16권2호
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• pp.26-32
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• 2022

It is known that the fluidized bed incinerator, which is the subject of analysis, shows excellent performance in heat and mass transfer due to excellent mixing and contact performance between fluidized sand and fuel, and also shows relatively good combustion characteristics thanks to good mixing and long residence time for low-grade fuels. have. In this study, air flow analysis is performed to understand the characteristics of co-firing of sludge, waste oil and solid waste in the fluidized bed incinerator, flow characteristics of flue gas, and discharge characteristics of pollutants.The fluidized bed incinerator subject to analysis is a facility that incinerates factory waste and general household waste together with sludge, with a processing capacity of 32 tons/day. to be. In addition, the operation method was designed for continuous operation for 24 hours. As a result, it can be seen that the lower combustion air and the introduced secondary air are changed to a strong turbulence and swirl flow form and exit through the outlet while rotating inside the freeboard layer. The homogeneous one-way flow form before reaching the secondary air nozzle has very high diffusivity with the high-speed jet flow of the nozzle.