• 제목/요약/키워드: Mold factory

검색결과 22건 처리시간 0.021초

유비쿼터스 기술 기반의 금형제조 공정관리 시스템 사례 연구 (A Case Study of Process Monitoring System for Mold Production with Ubiquitous Technology)

  • 최영;김정준;양상욱;박진표;권기억
    • 한국CDE학회논문집
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    • 제14권3호
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    • pp.168-175
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    • 2009
  • A recent advance in RFID technology is one of the major technological drives in reducing cost in logistics, distribution and even in the manufacturing sector. However, currently the technology is practically accepted only in the area of logistics and inventory control. The characteristic of these application areas is that the technology is used in the controllable environment. In this paper, we discuss a case study of using active and passive RFID technologies to automatically gather process information in the mold factory. Active RFID tags are attached on the main parts of molds and their positions in the floor are tracked with the routers. We also discuss on the idea of using mobile device with RFID reader to inquire information for molds on the spot in the factory floor. The inquirable information includes 3D design data and basic mold data. The paper shows implementation results with hardware configuration for the testbed.

신경망을 이용한 금형공장용 일정계획 시스템에 관한 연구 (A Study on Scheduling System for Mold Factory Using Neural Network)

  • 이형국;이석희
    • 산업공학
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    • 제10권3호
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    • pp.145-153
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    • 1997
  • This paper deals with constructing a scheduling system for a mold manufacturing factory. The scheduling system is composed of 4 submodules such as pre-processor, neural network training, neural networks and simulation. Pre-processor analyzes the condition of workshop and generates input data to neural networks. Network training module is performed by using the condition of workshop, performance measures, and dispatching rules. Neural networks module presents the most optimized dispatching rule, based on previous training data according to the current condition of workshop. Simulation module predicts the earliest completion date of a mold by forward scheduling with the presented dispatching rules, and suggests a possible issue date of a material by backward tracking. The system developed shows a great potential when applied in real mold factory for automotive parts.

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비탈형 거푸집의 제작성 향상에 관한 연구 (A Study on Manufacturability Improvement of Permanent Cement Mortar Form)

  • 조규현;이민경;조상영;백민수;김우재;정상진
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2003년도 봄 학술발표회 논문집
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    • pp.1047-1052
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    • 2003
  • The purpose of this study is to improve the productivity and constructability of permanent forms. The permanent forms will cut down the cost of production and make easier to install in the field; hence increase the use of forms in the today's market. The permanent form is produced in the factory and built in field. So this study is in two parts. The one is the productivity in factory, the other is constructability in the field. This study is the designing a new mold system as a solution to existing mold system's problems.

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금형공장에서의 납기에 의한 신속 수주 평가시스템 (Quick Order Acceptance Evaluation System with due dates in mold manufacturing factory)

  • 이무성;노형민;이순요
    • 대한산업공학회지
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    • 제20권4호
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    • pp.181-192
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    • 1994
  • In an order-oriented production system such as mold manufacturing, the production starts with an order acceptance, and the production planning is set up according to the accepted order information. Such a work can be done through a dynamic process management system which can reflect shop floor situation dynamically. In this paper, so called the Quick order acceptance evaluation system that can investigate order confirmation quickly, is discussed. When an order is asked, this system must consider the time constraint to determine whether to accept or not, and must be reliable when the determined results are used in the shop floor. For this system, firstly, we simplified the machines by grouping based on their operation capabilities, secondly, we conducted load analysis to calculate available capacities during given periods using heuristic method instead of mathematical algorithm, thirdly, expert can input his experienced knowledge into the system interactively when simulation results don't meet the required due dates. As a case study, we applied this system to an injection mold manufacturing factory.

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스마트 공장을 위한 CPS 기반 금형 수명 관리 시스템에 관한 연구 (A Study on CPS-based Mold Life-cycle Management System for Smart Factory)

  • 신현준;김성진;오창헌
    • 한국정보통신학회:학술대회논문집
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    • 한국정보통신학회 2016년도 추계학술대회
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    • pp.816-818
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    • 2016
  • 산업 4.0은 생산 설비 스스로 작업 방식을 결정하여야 한다. 하지만 중소기업에서는 여전히 이러한 작업 방식에 대한 준비가 미비한 수준이다. 본 논문에서는 생산 설비 스스로 작업을 진행할 수 있는 CPS 기반의 금형 수명 관리 시스템에 대한 연구를 진행하였다. 금형 수명 관리 시스템은 금형의 shot를 통해 금형의 수명을 관리하며, 이리한 금형 수명 정보는 사용자에게 클라우드를 통해 제공된다. 이를 통해 생산 품질을 향상시켜 열약한 중소기업의 경영활동에 직간접적인 기대 효과를 높일 수 있을 것이라 기대한다.

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절삭력 간접 측정을 통한 웹기반 금형가공공정 감시 시스템 (Web-based Monitoring System for Mold Manufacturing Process by Indirect Measurement of Cutting Force)

  • 김건희;신봉철;최진화;신광호;윤길상;조명우
    • 소성∙가공
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    • 제15권1호
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    • pp.82-88
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    • 2006
  • In this paper, the web-based monitoring system is developed for the effective process monitoring of mold manufacturing using web. In developed system, the cutting force for monitoring the manufacturing condition is measured using hall-sensor that is low cost and useful to be installed in a machine tool indirectly. Specially, the current of main spindle in a machine tool is converted into cutting force by various experiments. For effective web-based monitoring, the program which runs in the local computer of client is made to exchange message between a server and a client by making of ActiveX control and the result of manufacturing is shown on web-browser by Ch language. The developed system in this study is the foundation of establishing E-manufacturing in mold factory.

적응형 공구 및 편심 운동 방식의 광학 연마 기술에 관한 연구 (A Study on Optics Polishing Technology by Adaptive Tool and Eccentric Motion Mechanism)

  • 이호철
    • 한국공작기계학회논문집
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    • 제16권6호
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    • pp.133-139
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    • 2007
  • In this paper, optics polishing technology using adaptive tool and eccentric motion mechanism was suggested. Optics polishing can make high reflective and accurate surface. The optics polishing process based on the eccentric motion mechanism has been used to manufacture the ophthalmic lens mold. Also ophthalmic lens mold factory hold conventionally a lot of the curved polishing tools for the versatile mold curves of eye diopters and want to reduce tool numbers. Therefore, a polishing machine with adaptive airbag tool was developed and experimentally verified in view of surface roughness and form accuracy.

특징형상을 사용한 사출금형 표준 가공공수계산 (Standard Operation Time Estimation Using Features in Mold Die Manufacturing)

  • 이충수;노형민
    • 대한기계학회논문집
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    • 제18권1호
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    • pp.223-231
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    • 1994
  • When manufacturing mold dies, an operation sheet is required for each part of the mold dies. The consistent estimation of standard operation time in the operation sheet is difficult, because the estimation is mainly based on subjective judgement. In order to resolve it, concept of feature is introduced in this study. For CAD/CAPP integration, feature technology is being implemented to represent geometrical and technological information of part drawings. A feature database has already been designed, and then used to generate data for process and operation planning modules. Related to this former research, standard operation time is calculated using the feature information and tables used in a real factory.

고무튜브 몰드 프리캐스트 콘크리트 유공 슬래브 개발에 관한 실험적 연구 (Experimental Study on the Development of Void Precast Concrete Slab using Rubber Tube Mold for Inner Core)

  • 배규웅;홍성엽
    • 한국건축시공학회지
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    • 제21권4호
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    • pp.293-303
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    • 2021
  • 국내 PC공장은 PC 유공 슬래브를 생산하기 위해 자동화 설비를 도입하거나 매입물 삽입을 통해 중공 단면을 구현하지만 PC공장의 과다한 초기투자비용이 생산원가의 증가라는 주요 원인으로 작용하기에 다른 대안이 필요한 상황이다. 따라서 본 연구에서는 PC 유공 슬래브 부재 생산시 고무 튜브를 내부 속빈 공간을 형성하는 거푸집으로 사용함으로써 다양한 중공 형상의 성형 및 대단면화, 초경량화, 신속생산 대응 가능을 통한 생산성 확보에 기여하고자 한다.

뿌리기업 스마트공장 구축 현황과 영향관계 분석 (Investigation of Factors for Smartization of Ppuri Enterprises Based on the Smart Factory Status)

  • 김보경;이상목;김태범;김택수;김창경
    • 한국분말재료학회지
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    • 제29권2호
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    • pp.166-175
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    • 2022
  • Ppuri or Root technology primarily includes technologies such as casting, mold, plastic working, welding, heat treatment and surface treatment. It is regarded as an essential element for improving the competitiveness of the quality of final products. This study investigates the current status of smart factory implementation for Ppuri companies and analyzes the influencing relationships among various company factors. The factors affecting smart factory implementation for Ppuri companies are sales, exports, number of technical employees, and holding corporate research institutes. In addition, this research shows that even if smart factory implementation is pursued for data collection, data utilization is not implemented properly. Thus, it is suggested that the implementation of smart factories requires not only the availability of facilities and systems but also proper data utilization.