• 제목/요약/키워드: Mold Effect

검색결과 852건 처리시간 0.028초

AC4C 합금의 기계적 성질에 미치는 주조조건과 열처리의 영향에 관한 연구 (The Effect of Casting Condition and Heat Treatment on the Mechanical Properties of AC4C Alloy Castings)

  • 강효경;천병욱;최창옥
    • 한국주조공학회지
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    • 제13권5호
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    • pp.450-461
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    • 1993
  • AC4C alloy casts in the metallic mold, zircon sand mold, silica sand mold and shell mold with the pouring temperatures of 680, 710 and $740^{\circ}C$ have been investigated. The tensile strength, elongation and hardness of AC4C alloy castings have been influenced by the kind of molds used. The mechanical properties in zircon sand mold castings were greater than those in other sand mold castings, but were inferior to the properties in metallic mold castings. Eutectic Si particle size and DAS were increased in the order of metallic mold, ziron sand mold, silica sand mold and shell mold. Also, they were increased with the increase of pouring temperatures. DAS, eutectic Si particle size and grain size decreased with the increase of mechanical properties as the cooling rate increased. The eutectic Si particle size and DAS of AC4C alloy castings after T6 treatment were decreased in as-cast. The variation of eutectic Si particle size has been effected on the tensile strength, elongation and fractured surface.

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금속 몰드를 이용한 금속 분말의 온간 등가압 성형 (Densification Behavior of Metal Powder Under Warm Isostatic Pressing with a Metal Mold)

  • 박중구;김기태
    • 대한기계학회논문집A
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    • 제28권6호
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    • pp.838-847
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    • 2004
  • The effect of a metal mold on densification behavior of stainless steel 316L powder was investigated under warm isostatic pressing with a metal mold. We use lead as a metal mold and obtain experimental data of metal mold properties. To simulate densification behavior of metal powder, elastoplastic constitutive equation proposed by Shima and Oyane was implemented into a finite element program (ABAQUS) under warm die pressing and warm isostatic pressing with a metal mold. Finite element results were compared with experimental data for densification and deformation of metal powder under warm isostatic pressing and warm die pressing.

금속 몰드를 이용한 금속 분말의 온간 등가압 성형 (Densification behavior of metal powder under warm isostaic pessing with metal mold)

  • 박중구;김기태
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 추계학술대회
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    • pp.1352-1357
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    • 2003
  • The effect of the metal mold on densification behavior of stainless steel 316L powder was investigated under warm isostatic pressing with metal mold. We use lead as metal mold and obtain experimental data of metal mold property. To simulate densification of metal powder, the elastoplastic constitutive equation proposed by Shima and Oyane was implemented into a finite element program (ABAQUS) under warm die pressing and warm isostatic pressing with metal mold. Finite element results were compared with experimental data for densification and deformation of metal powder under warm isostatic pressing and warm die pressing.

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연청동주물(鉛靑銅鑄物)의 조직(組織)에 미치는 용해(熔解) 및 주입조건(鑄入條件)의 영향(影響)에 관한 연구(硏究) (Effect of Melting and Pouring Conditions on Structures of Leaded Tin Bronze Castings)

  • 이운환;최창옥
    • 한국주조공학회지
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    • 제7권1호
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    • pp.45-52
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    • 1987
  • The effects of melting and casting conditions on cast structures of Cu-Sn-Pb alloys were studied. Specimens were prepared at different pouring temperatures of $1100^{\circ}C$ to $1260^{\circ}C$ with use of various kind of molds, green sand mold, $CO_2$ sand mold, shell mold, furan sand mold and metallic mold. (1) The transition of equiaxed to columnar structure greatly influenced by adding elements and mold binders. (2) The change of equiaxed structure according to pouring temperatures were expressed by separation theory. Lower pouring temperature and rapid cooling rate increase hardness and it's further increase was shown in the region of columnar structure. (3) Proper controls of pouring temperature, cooling rate and mold binder were important factors to improve wear properties of Cu-Sn-Pb alloys castings.

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슬립 캐스팅을 이용한 통기성 세라믹형의 쾌속 제작 (Rapid Tooling of Porous Ceramic Mold Using Slip Casting)

  • 정성일;정두수;임용관;정해도;조규갑
    • 한국정밀공학회지
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    • 제16권5호통권98호
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    • pp.98-103
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    • 1999
  • The application field of porous mold is more and more expended. A mixture of alumina and cast iron is used for making porous mold using slip and vacuum casting method in this study. Slip casting is a process that slurry is poured into silicon rubber mold, dried in vacuum oven, debinded and sintered in furnace, In this procedure, slurry is composed of powder, binder, dispersion agent, and water. Vacuum casting is a technique for removing air bubbles existed in the slurry under vacuum condition. Since ceramics has a tendency of over-shrinkage after sintering, cast iron is used to compensate dimensional change. The results shows that sintering temperature has a great effect on characteristics of alumina-cast iron composite sintered parts. Finally ceramic-metal composite sintered mold can be used for aluminum alloy casting of shoe mold using this process.

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급속 금형가열에 의한 사출성형품의 복굴절특성 개선에 관한 연구 (A Study on Improvement of Birefringence Characteristics of Injection-Molded Plastic Parts by Rapid Mold Heating)

  • 박근;김병훈
    • 소성∙가공
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    • 제16권4호
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    • pp.229-233
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    • 2007
  • The present work focuses on the prediction of birefringence in injection-molded part and its improvement by rapid mold heating. To calculate birefringence, flow-induced residual stress is computed through a fully three-dimensional injection molding analysis. Then the stress-optical law is applied from which the order of birefringence can be evaluated and visualized. The birefringence patterns are predicted for a rectangular plate with a variation of mold temperature, which shows that the amount of molecular orientation and birefringence level decreases with an increase of mold temperature. The effect of mold temperature on the order of birefringence is also studied for a thin-walled rectangular strip, and the relevant results are compared with experimental measurements. Both predicted and experimental patterns of birefringence are in agreements on the observation that the birefringence level diminishes significantly when the mold temperature is raised over the glass transition temperature.

후판 소재를 적용한 파인 블랭킹 금형 수명에 관한 연구 (Experimental Study on the Mold Life of Fine Blanking Using Thick Plate Materials)

  • 박동환;현경환
    • 소성∙가공
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    • 제30권3호
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    • pp.149-156
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    • 2021
  • Fine blanking is a high-precision process combining principles of metal stamping and cold forming. Unlike conventional metal stamping, fine blanking uses a special triple action such as V-ring force, counter force, shearing force. This study performed the effect of pocket-shaped compression molding on the mold life of the fine blanking using the 7.4mm thick SM45C material. In order to determine the lifespan of the punch and die in the fine blanking molds, a trial mold was manufactured and various punch materials were selected to perform the mold life test. A study on the life of a fine blanking mold by applying a thick plate material was experimentally performed through a mold test.

강의 연속주조시 Mold Oscillation에 따른 Flux층 내의 동적 압력변화 해석 (The Analysis of Dynamic Pressure in the Molten Flux near the Meniscus during Mold Oscillation for the Continuous Casting of Steel)

  • 박태호;김지훈;최주;예병준
    • 한국주조공학회지
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    • 제24권1호
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    • pp.26-33
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    • 2004
  • The pressure of the mold flux acting on the meniscus shell was investigated through the coupling analysis of heat transfer in the mold and fluid flow in the flux caused by the mold oscillation. Finite element method was employed to solve the conservation equation associated with appropriate boundary conditions. As reported by previous workers, the axial pressure is positive on the negative strip time and negative on the positive strip time. A maximum pressure is predicted toward the top of the meniscus shell which has the thin shell arid a maximum value is in proportion to the relative mold oscillation velocity. The relative mold oscillation velocity was changed by the effect of meniscus level fluctuation. Therefore the pressure of the mold flux acting on the meniscus shell was different each cycle of the mold oscillation due to the irregularity of relative mold oscillation velocity.

사출금형 냉각수의 유동 패턴이 사출성형품의 변형에 미치는 영향 (Effect of Flow Pattern of Coolant for Injection Mold on the Deformation of Injection Molding)

  • 최계광;홍석무;한성렬
    • 한국기계가공학회지
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    • 제14권4호
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    • pp.92-99
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    • 2015
  • The deformation of injection molding is seriously affected by injection molding conditions, such as melt and mold temperature and injection and holding pressure. In these conditions, the mold temperature is controlled by flowing coolant, which can be classified by the Reynolds number in the mold-cooling channel. In this study, the deformation of the automotive side molding according to the variation of the Reynolds number in the coolant was simulated by Moldflow. In the results, as the Reynolds number was increased, the mold cooling was also increased. However, when the Reynolds number exceeded a certain range, the mold cooling was not increased further. In addition to the Moldflow verification, the mold cooling by the coolant was simulated by CFX. The CFX results confirmed that the Reynolds number significantly influenced the mold cooling. The coolant, which has a high Reynolds number value, quickly cooled the mold. However, the coolant, which has a low Reynolds number value, such as 0 points, hardly cooled the mold. In an injection molding experiment, as the Reynolds number was high, the deformation of the moldings was reduced. The declining tendency of the deformation was similar to the Moldflow results.

한지형 잔디의 설부소립균핵병 방제를 위한 살균제 평가 (Evaluation of Fungicides for Control of Gray Snow Mold Caused by Typhula incarnata on Cool Season Turfgrass)

  • 장태현;이승준
    • 아시안잔디학회지
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    • 제26권2호
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    • pp.102-109
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    • 2012
  • Typhula incarnata에 의한 설부병 방제를 위한 살균제의 효과를 골프코스에서 평가하였다. 살균제의 살포효과, 살균제의 혼용효과, 살균제의 살포방법에 의한 효과 및 살포시기에 의한 설부병의 방제효과에 미치는 영향을 용평 골프장에서 평가하였다. 무처리구는 3종의 살균제처리구보다 병 피해가 더욱 심각하였다. 3종의 살균제(Azoxystrobin, propiconazole, tebuconazole)는 Kentucky bluegrass 종과 creeping bentrasss 종의 잔디에서 80% 이상의 설부병을 방제하는 효과가 있었다. 2종 이상의 혼용살포에 의한 설부병의 방제효과는 Kentucky bluegrass 종에서 93% 이상 방제효과가 있었다. Azoxystrobin 살균제를 관주와 경엽살포에 대한 설부병 방제 효과는 2종의 잔디에서 모두 유의성의 차이가 없었다. 살균제 살포시기에 따른 설부병 방제 효과는 tebuconazole 살포구에서 유의성 있었다. 이른 가을에 살포하는 것이 더 효과적이었다.