• Title/Summary/Keyword: Module cell

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Development on New Laser Tabbing Process for Modulation of Thin Solar Cell (박형 태양 전지 모듈화를 위한 레이져 태빙 자동화 공정(장비) 개발)

  • No, Donghun;Choi, Chul-June;Cho, Hyun Young;Yu, Jae Min;Kim, JungKeun
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.06a
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    • pp.58.1-58.1
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    • 2010
  • In solar cell module manufacturing, single solar cells has to be joined electrically to strings. Copper stripes coated with tin-silver-copper alloy are joined on screen printed silver of solar cells which is called busbar. The bus bar collects the electrons generated in solar cell and it is connected to the next cell in the conventional module manufacturing by a metal stringer using conventional hot air or infrared lamp soldering systems. For thin solar cells, both soldering methods have disadvantages, which heats up the whole cell to high temperatures. Because of the different thermal expansion coefficient, mechanical stresses are induced in the solar cell. Recently, the trend of solar cell is toward thinner thickness below 180um and thus the risk of breakage of solar cells is increasing. This has led to the demand for new joining processes with high productivity and reduced error rates. In our project, we have developed a new method to solder solar cells with a laser heating source. The soldering process using diode laser with wavelength of 980nm was examined. The diode laser used has a maximum power of 60W and a scanner system is used to solder dimension of 6" solar cell and the beam travel speed is optimized. For clamping copper stripe to solar cell, zirconia(ZrO)coated iron pin-spring system is used to clamp both joining parts during a scanner system is traveled. The hot plate temperature that solar cell is positioned during lasersoldering process is optimized. Also, conventional solder joints after $180^{\circ}C$ peel tests are compared to the laser soldering methods. Microstructures in welded zone shows that the diffusion zone between solar cell and metal stripes is better formed than inIR soldering method. It is analyzed that the laser solder joints show no damages to the silicon wafer and no cracks beneath the contact. Peel strength between 4N and 5N are measured, with much shorter joining time than IR solder joints and it is shown that the use of laser soldering reduced the degree of bending of solar cell much less than IR soldering.

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Development and Verification of the Automated Cow-Feeding System Driven by AGV (무인이송로봇기반 자동 소사료 공급 시스템 개발 및 검증)

  • Ahn, Sung-Su;Lee, Yong-Chan;Yoo, Ji-Hun;Lee, Yun-Jung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.3
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    • pp.232-241
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    • 2017
  • This paper presents an automated cow-feeding system based on an AGV and screw conveyor for domestic livestock farms, which are becoming larger and more commercialized. The system includes a hopper module for loading pellet-type mixed feed at the top of the system, a transfer module mounted with a screw conveyor to transfer feed from the hopper module to the outlet module, an outlet module composed of belt conveyors, and an electromagnetic guided driving-type AGV. The weight of the loaded feed is measured by a load cell located under the transfer module. The system reads the feed discharge information stored in RFID tags installed in each cowshed cell, and a predetermined amount of feed is discharged while the AGV is moving. A cow-feed test system was constructed to determine the design parameters of the screw conveyor in the transfer module that determine the feeding capacity. These parameters include the screw's outer diameter, the screw shaft outer diameter, and screw pitch. The parameters were applied to the finalized cow-feed system construction. A DSP-based main controller and cow-feeding algorithm for different scenarios were also developed to control the system. Experimental results confirmed that the system could supply a total of 21 kg of feed uniformly at 420 g/s for a cowshed cell which has 7 cows. The driving distance was 5 m and the speed was 0.1 m/s. Thus, the proposed system could be applied to standardized domestic livestock farms.

Power Performance Characteristics of Transparent Thin-film BIPV Module depending on an Installation Angle (건물일체형 태양광발전시스템(BIPV)의 설치조건에 따른 발전특성 연구)

  • An, Young-Sub;Song, Jong-Hwa;Kim, Seok-Ge;Lee, Sung-Jin;Yoon, Jong-Ho
    • 한국신재생에너지학회:학술대회논문집
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    • 2008.05a
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    • pp.386-389
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    • 2008
  • This study has analysed power output characteristics of transparent thin-film PV module depending on incidence angle and azimuth. The simulation results was evaluated power outputs of transparent thin-film PV module depending on incidence angle and azimuth after calibrating the experimental and computed data. As a result, the best power output performance of transparent thin-film PV module was obtained at slope of $30^{\circ}$ to the south, producing the annual power output of 977kWh/kWp. The annual power output data demonstrated that the PV module with a slope of $30^{\circ}$ could produce a 68 % higher power output than that with a slope of $90^{\circ}$, with respect to the inclined slope of the module. Furthermore, the PV module facing south showed a 22 % higher power output than that facing to the east in terms of the angle of the azimuth.

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Estimation of Output Power for PV Module with Damaged Bypass Diode using MATLAB (Matlab을 이용한 손상된 바이패스 다이오드가 포함된 PV 모듈의 출력 추정)

  • Shin, Woogyun;Go, Seokhwan;Ju, Youngchul;Chang, Hyosik;Kang, Gihwan
    • Journal of the Korean Solar Energy Society
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    • v.36 no.5
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    • pp.63-71
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    • 2016
  • Installed PV module in field is affected by shading caused by various field environmental factors. Bypass diodes are installed in PV module for preventing a power loss and degradation of PV module by shading. But, Bypass diode is easily damaged by surge voltage and has often initial a defect. This paper propose the electric characteristic variation and the power prediction of PV module with damaged bypass diode. Firstly, the resistance for normal bypass diode and damaged bypass diode of resistance was measured by changing the current. When the current increases, the resistance of normal bypass diode is almost constant but the resistance of damaged bypass diode increases. Next, To estimate power of PV module by damaged bypass diode, the equation for the current is derived using solar cell equivalent circuit. Finally, the derived equation was simulated by using MatLab tools, was verified by comparing experimental data.

Electrical Characteristics Analysis for single-crystalline and multi-crystalline PV module optical character. (단결정과 다결정 태양전지 모듈의 광학적 특성에 따른 전기적 출력 특성 분석)

  • Lee, Jin-Seob;Kang, Gi-Hwan;Park, Chi-Hong;Yu, Gwon-Jong;Ahn, Hyunggun;Han, Deuk-Young
    • Proceedings of the KIEE Conference
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    • 2008.07a
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    • pp.1100-1101
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    • 2008
  • After lamination process, Isc is increased by sheet reflection. This paper presents the electrical output characteristics by back sheet reflection. The experiments was conducted by using single crystalline and multi crystalline PV module. The reflection area of single crystalline PV module is larger than multi one due to the difference of solar cell manufacturing. The experiments show that the increased performance ratio of single crystalline PV module output power is 1.55% rather than that of multi crystalline PV module output power is 1.13%. In addition, it is expected that the output power of single one rather than multi-one is increased by the lower temperature when the PV module is installed outside. The results can be reconsidered by the test material and test process. Back sheet used for humidity prevention makes PV module output power increasing.

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The analysis of electrical characteristics with Micro-crack in PV module (Micro-cracks에 의한 PV 모듈의 전기적 특성 분석)

  • Song, Young-Hun;Ji, Yand-Geun;Kim, Kyung-Soo;Kang, Gi-Hwan;Yu, Gwon-Jong;Ahn, Hyung-Gun;Han, Deuk-Young
    • 한국태양에너지학회:학술대회논문집
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    • 2011.04a
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    • pp.25-30
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    • 2011
  • In this paper, we analyzed the electrical characteristics with Micro-cracks in Photovoltaic module. Micro cracks are increasing the breakage risk over the whole value chine from the wafer to the finished module, because the wafer or cell is exposed to mechanical stress. And The solar cells have to with stand the stress under out door operation in the finished module. Here the mechanical stress is induced by temperature changes and mechanical loads from wind and snow. So, we experimentally analyze the direct impact of micro-cracks on the module power and the consequences after artificial aging. The first step, we made micro-cracks in PV module by mechanical load test according to IEC 61215. Next, PV modules applied the thermal cycling test, because micro-cracks accelerated aging by thermal cycling test, according to IEC61215. Before every test, we checked output and EL image of PV module. As the result of first step, we detected little power loss(0.9%). But after thermal cycling test increased power loss about 3.2%.

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Evaluation on Calculation Algorithms for Polycrystalline Silicon PV Module Surface Temperatures by Varying External Factors during the Summer Period (다결정 실리콘 PV모듈의 하절기 표면온도 예측을 위한 알고리즘 검토 및 외부인자별 영향 평가)

  • Jung, Dong-Eun;Yeom, Gyuhwan;Lee, Chanuk;Do, Sung-Lok
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.35 no.8
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    • pp.177-184
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    • 2019
  • Recently, electric power usages and peak loads from buildings are increasing due to higher outdoor air temperatures and/or abnormal climate during the summer period. As one of the eco-friendly measures, a renewable energy system has been received much attention. Particularly, interest on a photovoltaic (PV) system using solar energy has been rapidly increasing in a building sector due to its broad applicability. In using the PV system, one of important factors is the PV efficiency. The normal PV efficiency is determined based on the STC(Standard Test Condition) and the NOCT(Nominal Operating Cell Temperature) performance test. However, the actual PV efficiency is affected by the temperature change at the module surface. Especially, higher module temperatures generally reduce the PV efficiency, and it leads to less power generation from the PV system. Therefore, the analysis of the relation between the module temperature and PV efficiency is required to evaluate the PV performance during the summer period. This study investigates existing algorithms for calculating module surface temperatures and analyzes resultant errors with the algorithms by comparing the measured module temperatures.