• Title/Summary/Keyword: Modular Construction System

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A Study on the Development of Modular Housing System with Built-in IT Convergence Technology Process for Urban Regeneration Community Contribution (도시재생 지역사회공헌을 위한 IT융합기술프로세스 조립식 모듈러 주택시스템 개발에 관한 연구)

  • Kim, Dae-Geon;Woo, Jong-Yeol;Kang, Yeong-Sun;Cha, Yong-Myung;Kim, Jung-Woo;Lee, Dong-Oun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2018.05a
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    • pp.183-184
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    • 2018
  • Recent construction projects have now regenerated the existing city rather than reconstruction or redevelopment to create a new paradigm. While the aged houses are reviewed to distinguish between the repair, reinforcement and reconstruction stages, the modular construction system makes the most of space using the modular system, and the projection mapping system is combined with the existing space. Therefore, we will proceed with the research so that improvement and correction of future issues can be made.

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Sequential pattern load modeling and warning-system plan in modular falsework

  • Peng, Jui-Lin;Wu, Cheng-Lung;Chan, Siu-Lai
    • Structural Engineering and Mechanics
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    • v.16 no.4
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    • pp.441-468
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    • 2003
  • This paper investigates the structural behavior of modular falsework system under sequential pattern loads. Based on the studies of 25 construction sites, the pattern load sequence modeling is defined as models R (rectangle), L and U. The study focuses on the system critical loads, regions of largest reaction forces, discrepancy between the pattern load and the uniform load, and the warning-system plan. The analysis results show that the critical loads of modular falsework systems with sequential pattern loads are very close to those with the uniform load used in design. The regions of largest reaction forces are smaller than those calculated by the uniform load. However, the regions of largest reaction forces of three models under sequential pattern loads can be considered as the crucial positions of warning-system based on the measured index of loading. The positions of the sensors for the warning-system for these three different models are not identical.

The Study on the Activation of Domestic Co-Housing Module Application (국내 공동주택 모듈러 적용 활성화에 관한 연구)

  • Kim, Chung-Hee;Shim, Un-Jun;Ahn, Yong-Sun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2013.11a
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    • pp.141-142
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    • 2013
  • The modular construction method have improved quality, reduction of defects, such as the reduction of air, a number of advantages. It is utilized composite, larger, in skyscraper building already abroad. The domestic, various studies have been conducted on technical matters taller, automation of production, such as process control, but is still inadequate circumstances. Therefore, in this study, is the purpose that you have presented activation measures to investigate and analyze the case of co-housing with a modular construction system of outside, and to make the co-housing of modular construction system of domestic.

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The Current State and Future Directions of Industrial Robotic Arms in Modular Construction

  • Song, Seung Ho;Choi, Jin Ouk;Lee, Seungtaek
    • International conference on construction engineering and project management
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    • 2022.06a
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    • pp.336-343
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    • 2022
  • Industrial robotic arms are widely adopted in numerous industries for manufacturing automation under factory settings, which eliminates the limitations of manual labor and provides significant productivity and quality benefits. The U.S. modular construction industry, despite having similar controlled factory environments, still heavily relies on manual labor. Thus, this study investigates the U.S., Canada, and Europe-based leading modular construction companies and research labs implementing industrial robotic arms for manufacturing automation. The investigation mainly considered the current research scope, industry state, and constraints, as well as identifying the types and specifications of the robotic arms in use. First, the study investigated well-recognized modular building associations, the Modular Building Institute (MBI), and renowned architecture design magazine, Dezeen to gather industry updates. The authors discovered one university lab and a few companies that adopted Switzerland-based robotic arms, ABB. Researching ABB robotics led to the discovery of ABB's competitor, Germany-based KUKA robotic arms. Consequently, research extended to the companies and labs adopting KUKA models. In total, this study has identified seven modular companies and four research labs. All companies employed robotic arms and gantry robot combinations in a production-line-like system for partial automation, and some adopted design standardization for optimization. The common goal among the labs was to achieve greater flexibility and full automation with robotic arms. This study will help companies better implement robotic arm automation by providing recommendations from investigating its current industry status.

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Proposal of a Classification System of Checklists for Safety Management of On-Site Workers in Modular Construction (사례분석을 통한 모듈러 건축의 현장 작업자 안전관리 체크리스트의 분류 체계 제안)

  • Jun, Younghun;Kim, Kyoontai;Jeon, Eunbi
    • Korean Journal of Construction Engineering and Management
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    • v.22 no.6
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    • pp.120-130
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    • 2021
  • Recently, the government is reinforcing safety management at construction sites to prevent safety accidents in construction works, and the safety management plan of workers is an important situation. Meanwhile, modular construction is expected to be gradually expanded to middle and high-rise buildings, but active measures to ensure worker safety are insufficient. This study is a preliminary study of the development of a checklist for preventive worker safety management. The purpose of this study is to derive a checklist classification system for the safety management of workers in the field of modular construction by preceding studies, case analysis, and expert advisory opinions. The classification system consists of large categories of factory manufacturing, transportation, and on-site construction, and the sub-system consists of six sub-classes: foundation work, frame work, modular frame installation work, finishing work, and facility work. Among them, the sub-classification of modular frame installation work consists of 12 unit works, centering on module lifting and assembly module work, which are the main construction processes. And the classification system reflects the three main management factors and contents for defined safety management. It is expected that the research results of this study can contribute to efficient safety management at the modular construction site.

Development of PC modular Construction System using 3D Infill (3D Infill을 활용한 PC모듈러 시공시스템 개발)

  • Chung, Joo-Soo;Lim, Seok-Ho;Heo, Byung-Wook;Chae, Ji-Yong;Park, Jin-Ho
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2020.06a
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    • pp.14-15
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    • 2020
  • The need for off-site construction has increased in the construction industry in Korea in recent years due to the enforcement of the 52-hour workweek, the increasing age of workers on construction sites, the deepening dependence on overseas workers, and the stagnation of productivity in the construction industry. Thus, studies on OSC started in April 2020. In addition, as a national policy study advocating the modular construction method, which is one of the OSC methods, was completed in the first half of 2019. 70 housing units in two complexes that satisfied the Housing Act requirements have been supplied to citizens. However, although modular construction methods have been recognized as a dramatic construction method that achieves shortened construction schedules and solves the issues of cost reduction and the shortage of technical workers on sites by combining the advantages of the manufacturing industry and applying the economies of scale, realistically it has issues due to the rising cost of steel and a low pre-fabrication ratio. Moreover, the construction time of core parts, such as those built by pouring concrete, has become a factor that hinders the shortening of construction times. Thus, this study aims to propose a precast concrete(PC) modular construction system, which fuses three-dimensional infill as an interior finish material and a three-surface PC module that can acts as a structure for a construction method that is economical and can shorten construction time.

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To Improve Production Process of the Modular Using the Conveyor System (모듈러 공장생산 프로세스 개선을 위한 컨베이어시스템 적용 방안 - 공장생산 중심으로 -)

  • Bae, Byung-Yoon;Kim, Kyung-Rai;Cha, Hee-Sung;Shin, Dong-Woo
    • Korean Journal of Construction Engineering and Management
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    • v.13 no.5
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    • pp.103-112
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    • 2012
  • Republic of Korea is recently becoming an advanced country with increasing standard of living. This is causing a lack of employment in the construction industry because of high labor costs and it is resulting rapid increase in foreign labors. Modular Method of Construction can be defined as 50%~90% of the entire process is completed in factory, and transferred to construction field to install. The main purpose of this process is to minimize the entire process that possibly can be done at construction field in order to maximize the quality. The current local usage of Modular Method of Construction started at Shin Ki Elementary School during 2003 and it is widely used for military facilities. It should be used more because it has strengths of spending short time period to complete and low production costs. It can make a change if Modular Method of Construction is applied. Toyota is currently producing vehicle with conveyor system and if Modular Method of Construction is applied, then it is possible to reduce the waste of labor, and automatic production time. Expansion of the modular Market can be expected by applying this method because it will improve producing costs, high quality, and enforced process. This research tried to solve the problem of factory's manufacturing production by applying local Modular Method of Construction to provide suggestions and analyze the profitability with applied conveyor system. It is depending on produced model, but this research's model will take 20 months including assessment of payback period.

Safety Evaluation of 40m Combined Modular Bridge Super-Structures Based on Transportation Lifting Methods (40m 조합모듈교량 상부구조 이송에 따른 안전성 검토)

  • Park, Sung-Min;Jung, Woo-Young
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.6 no.2
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    • pp.77-84
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    • 2015
  • The purpose of this study was the analytical safety evaluation on the super-structure of precast modular bridge using standardized modular members and robotic construction during the transportation routing and lifting conditions. In order to evaluate the safety performance of the bridge system, 3-D full scale Finite Element (FE) of 40 m standardized modular block was developed in ABAQUS, followed by the analytical study to classify the structural system according to steel girder structures: 1) modular bridge block lifting method including the steel girder system; 2) modular bridge block lifting method without the steel girder system. The results from the analytical study revealed that the maximum stress of each modular member was within the maximum allowable stresses during lifting condition. However, the stress concentration at the connected area was more critical in comparison to the behavior of 40 m combined modular blocks during lifting time

An Analysis of Cost Reduction Potentials for Modular Housing from the Long-term Perspective (장기적 관점에서의 모듈러 주택 공사비 절감기회 분석)

  • Kim, Hu Yong;Ryu, Kuk Mu;Kim, Kyoon Tai;Jun, Young Hun;Kim, Yea Sang
    • Korean Journal of Construction Engineering and Management
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    • v.19 no.6
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    • pp.124-134
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    • 2018
  • Despite the many advantages of modular housing, low preference for modular housing for consumers who are familiar with RC structure leads to high construction cost of modular housing. The cost of modular buildings is about 130% of that of RC structures, so it is urgent to secure economical efficiency of modular buildings. Therefore, in this study, after calculating the savings amount of modular housing by type of construction work, economic analysis was conducted from a long - term perspective. In order to carry out the research, the authors compiled and analyzed the material cost, labor cost, and expenses incurred by each type of work by reclassifying the statement of the modular housing into the factory production and the site installation. After that, Pareto diagrams were created to find a core work that is included in the cost ratio of about 80%, and selected it as a cost reduction subject. Based on the assumption that the market size of domestic modular housing is similar to the level of modular advanced countries such as Japan and European countries, six cost reduction methods were set up that reflects the characteristics of the modular construction method and used for the expert interviews. Cost saving potentials in percentage from the interview were converted to the amount of savings that can be achieved by each type of method when applying the method. Finally, the findings of the study are expected to suggest long-term directions for technical development for modular construction and cost savings.

Considerations in the early stage of Designing the Unit Modular Building (유닛모듈러 건축물의 설계 초기 단계에서의 고려 사항)

  • Lee, Young-Ho;Lee, Du-Heon;Kim, Kyoon-Tai
    • Korean Journal of Construction Engineering and Management
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    • v.13 no.6
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    • pp.133-142
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    • 2012
  • With the recent changes in building environments such as low-carbon green growth, there have been increasing demands for the new building system that is eco-friendly and can maximize efficiency such as the unit modular system. For the unit modular system, more than 80% of the whole process is carried out in the factory while in the field, mostly unit module assembling and finish work are done. Thus, the quality at the pre-construction stage when design and manufacturing are done determines the quality of the building as a whole. In the country, the unit modular method was first applied in 2003 to school buildings and has gradually expanded afterwards, but due to the lack of examples and related information as well as the small scale of modular manufacturers, its characteristics have not been sufficiently reflected in design, manufacturing and field constructions. This study, as an attempt to improve the design quality of unit modular buildings, points to the problem in manufacturing and field construction, compares and analyzes its causes, and suggests major points to be considered in the early stage of designing the unit modular buildings.