• Title/Summary/Keyword: Model-Based Fault Diagnosis

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Rotor Fault Detection of Induction Motors Using Stator Current Signals and Wavelet Analysis

  • Hyeon Bae;Kim, Youn-Tae;Lee, Sang-Hyuk;Kim, Sungshin;Wang, Bo-Hyeun
    • Proceedings of the Korean Institute of Intelligent Systems Conference
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    • 2003.09a
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    • pp.539-542
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    • 2003
  • A motor is the workhorse of our industry. The issues of preventive and condition-based maintenance, online monitoring, system fault detection, diagnosis, and prognosis are of increasing importance. Different internal motor faults (e.g., inter-turn short circuits, broken bearings, broken rotor bars) along with external motor faults (e.g., phase failure, mechanical overload, blocked rotor) are expected to happen sooner or later. This paper introduces the fault detection technique of induction motors based upon the stator current. The fault motors have rotor bar broken or rotor unbalance defect, respectively. The stator currents are measured by the current meters and stored by the time domain. The time domain is not suitable to represent the current signals, so the frequency domain is applied to display the signals. The Fourier Transformer is used for the conversion of the signal. After the conversion of the signals, the features of the signals have to be extracted by the signal processing methods like a wavelet analysis, a spectrum analysis, etc. The discovered features are entered to the pattern classification model such as a neural network model, a polynomial neural network, a fuzzy inference model, etc. This paper describes the fault detection results that use wavelet decomposition. The wavelet analysis is very useful method for the time and frequency domain each. Also it is powerful method to detect the features in the signals.

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Fault Detection and Diagnosis of Dynamic Systems with Sequentially Correlated Measurement Noise

  • Kim, B.S.;Y, J. Lee;Kim, K.Y.;Lee, I.S.;Lee, D.Y.;Lee, J.W.
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.157.4-157
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    • 2001
  • An effective approach to detect and diagnose multiple failures in a dynamic system is proposed for the case where the measurement noise is correlated sequentially in time. It is based on the modified interacting multiple-model (MIMM) estimation algorithm in which a generalized decorrelation process is developed by employing the autoregressive (AR) model for the correlated measurement noise. Numerical example for the nuclear steam generator is provided to illustrate the enhanced performance of the proposed algorithm.

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Hypercube Diagnosis Algorithm for Large Number of Faults (다중의 결함을 갖는 하이퍼큐브 진단 알고리즘)

  • Rhee, Chung-Sei
    • Convergence Security Journal
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    • v.9 no.2
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    • pp.1-6
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    • 2009
  • Most diagnosis algorithms have been done using the characteristic of t-diagnosable system based on PMC model. But as parallel systems grow fast, more faulty units occur in the system. Previous researches are done on the assumption of small number of faulty units in the system. There have been little studies on the system where number of faulty units exceed t. In this study, we assume the number of faulty units exceed t and there exist small number of nodes where the correctness of diagnosis can't be decided, then we propose an algorithm which increase the maximum number of faulty units in diagnosis system.

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A multi-layer approach to DN 50 electric valve fault diagnosis using shallow-deep intelligent models

  • Liu, Yong-kuo;Zhou, Wen;Ayodeji, Abiodun;Zhou, Xin-qiu;Peng, Min-jun;Chao, Nan
    • Nuclear Engineering and Technology
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    • v.53 no.1
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    • pp.148-163
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    • 2021
  • Timely fault identification is important for safe and reliable operation of the electric valve system. Many research works have utilized different data-driven approach for fault diagnosis in complex systems. However, they do not consider specific characteristics of critical control components such as electric valves. This work presents an integrated shallow-deep fault diagnostic model, developed based on signals extracted from DN50 electric valve. First, the local optimal issue of particle swarm optimization algorithm is solved by optimizing the weight search capability, the particle speed, and position update strategy. Then, to develop a shallow diagnostic model, the modified particle swarm algorithm is combined with support vector machine to form a hybrid improved particle swarm-support vector machine (IPs-SVM). To decouple the influence of the background noise, the wavelet packet transform method is used to reconstruct the vibration signal. Thereafter, the IPs-SVM is used to classify phase imbalance and damaged valve faults, and the performance was evaluated against other models developed using the conventional SVM and particle swarm optimized SVM. Secondly, three different deep belief network (DBN) models are developed, using different acoustic signal structures: raw signal, wavelet transformed signal and time-series (sequential) signal. The models are developed to estimate internal leakage sizes in the electric valve. The predictive performance of the DBN and the evaluation results of the proposed IPs-SVM are also presented in this paper.

Ductility demands of steel frames equipped with self-centring fuses under near-fault earthquake motions considering multiple yielding stages

  • Lu Deng;Min Zhu;Michael C.H. Yam;Ke Ke;Zhongfa Zhou;Zhonghua Liu
    • Structural Engineering and Mechanics
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    • v.86 no.5
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    • pp.589-605
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    • 2023
  • This paper investigates the ductility demands of steel frames equipped with self-centring fuses under near-fault earthquake motions considering multiple yielding stages. The study is commenced by verifying a trilinear self-centring hysteretic model accounting for multiple yielding stages of steel frames equipped with self-centring fuses. Then, the seismic response of single-degree-of-freedom (SDOF) systems following the validated trilinear self-centring hysteretic law is examined by a parametric study using a near-fault earthquake ground motion database composed of 200 earthquake records as input excitations. Based on a statistical investigation of more than fifty-two (52) million inelastic spectral analyses, the effect of the post-yield stiffness ratios, energy dissipation coefficient and yielding displacement ratio on the mean ductility demand of the system is examined in detail. The analysis results indicate that the increase of post-yield stiffness ratios, energy dissipation coefficient and yielding displacement ratio reduces the ductility demands of the self-centring oscillators responding in multiple yielding stages. A set of empirical expressions for quantifying the ductility demands of trilinear self-centring hysteretic oscillators are developed using nonlinear regression analysis of the analysis result database. The proposed regression model may offer a practical tool for designers to estimate the ductility demand of a low-to-medium rise self-centring steel frame equipped with self-centring fuses progressing in the ultimate stage under near-fault earthquake motions in design and evaluation.

Noise and Fault Diagnosis Using Control Theory

  • Park, Rai-Wung;Sul Cho
    • Transactions on Control, Automation and Systems Engineering
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    • v.2 no.1
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    • pp.24-30
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    • 2000
  • The aim of this paper is to describe an advanced method of the fault diagnosis using Control Theory with reference to a crack detection, a new way to localize the crack position under influence of the plant disturbance and white measurement noise on a rotating shaft. As the first step, the shaft is physically modelled with a finite element method as usual and the dynamic mathematical model is derived from it using the Hamilton-principle and in this way the system is modelled by various subsystems. The equations of motions with a crack are established by the adaption of the local stiffness change through breathing and gaping[1] from the crack to the equation of motion with an undamaged shaft. This is supposed to be regarded as a reference system for the given system. Based on the fictitious model of the time behaviour induced from vibration phenomena measured at the bearings, a nonlinear state observer is designed in order to detect the crack on the shaft. This is the elementary NL-observer(EOB). Using the elementary observer, an Estimator(Observer Bank) is established and arranged at the certain position on the shaft. In case, a crack is found and its position is known, the procedure, fro the estimation of the depth is going to begin.

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Fault Diagnosis of Shunt Motor using Artificial Neural Network (인공 신경망을 이용한 분권 전동기의 고장 진단)

  • Lee, Kee-Sang;Choi, Nak-Won;Lim, Jea-Hyung;Lee, Jeong-Dong
    • Proceedings of the KIEE Conference
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    • 1994.07a
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    • pp.21-23
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    • 1994
  • A Fault Detection. Isolation scheme based on ANN(Artifical Neural Network) is proposed for the supervision of a DC shunt motor. The Proposed FDI scheme can promptly detect the occurence of fault and classify all the faults that may occur during the operation. Also. it covers the full operating range in spite that the mathematical model of the motor contain strong nonlinearities. The simulation results show that the FDIU has good diagnostic ability even in the noisy environment.

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Neural Network Based Expert System for Induction Motor Faults Detection

  • Su Hua;Chong Kil-To
    • Journal of Mechanical Science and Technology
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    • v.20 no.7
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    • pp.929-940
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    • 2006
  • Early detection and diagnosis of incipient induction machine faults increases machinery availability, reduces consequential damage, and improves operational efficiency. However, fault detection using analytical methods is not always possible because it requires perfect knowledge of a process model. This paper proposes a neural network based expert system for diagnosing problems with induction motors using vibration analysis. The short-time Fourier transform (STFT) is used to process the quasi-steady vibration signals, and the neural network is trained and tested using the vibration spectra. The efficiency of the developed neural network expert system is evaluated. The results show that a neural network expert system can be developed based on vibration measurements acquired on-line from the machine.

The Fault Diagnosis Model of Ship Fuel System Equipment Reflecting Time Dependency in Conv1D Algorithm Based on the Convolution Network (합성곱 네트워크 기반의 Conv1D 알고리즘에서 시간 종속성을 반영한 선박 연료계통 장비의 고장 진단 모델)

  • Kim, Hyung-Jin;Kim, Kwang-Sik;Hwang, Se-Yun;Lee, Jang Hyun
    • Journal of Navigation and Port Research
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    • v.46 no.4
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    • pp.367-374
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    • 2022
  • The purpose of this study was to propose a deep learning algorithm that applies to the fault diagnosis of fuel pumps and purifiers of autonomous ships. A deep learning algorithm reflecting the time dependence of the measured signal was configured, and the failure pattern was trained using the vibration signal, measured in the equipment's regular operation and failure state. Considering the sequential time-dependence of deterioration implied in the vibration signal, this study adopts Conv1D with sliding window computation for fault detection. The time dependence was also reflected, by transferring the measured signal from two-dimensional to three-dimensional. Additionally, the optimal values of the hyper-parameters of the Conv1D model were determined, using the grid search technique. Finally, the results show that the proposed data preprocessing method as well as the Conv1D model, can reflect the sequential dependency between the fault and its effect on the measured signal, and appropriately perform anomaly as well as failure detection, of the equipment chosen for application.

A Study of Big data-based Machine Learning Techniques for Wheel and Bearing Fault Diagnosis (차륜 및 차축베어링 고장진단을 위한 빅데이터 기반 머신러닝 기법 연구)

  • Jung, Hoon;Park, Moonsung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.1
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    • pp.75-84
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    • 2018
  • Increasing the operation rate of components and stabilizing the operation through timely management of the core parts are crucial for improving the efficiency of the railroad maintenance industry. The demand for diagnosis technology to assess the condition of rolling stock components, which employs history management and automated big data analysis, has increased to satisfy both aspects of increasing reliability and reducing the maintenance cost of the core components to cope with the trend of rapid maintenance. This study developed a big data platform-based system to manage the rolling stock component condition to acquire, process, and analyze the big data generated at onboard and wayside devices of railroad cars in real time. The system can monitor the conditions of the railroad car component and system resources in real time. The study also proposed a machine learning technique that enabled the distributed and parallel processing of the acquired big data and automatic component fault diagnosis. The test, which used the virtual instance generation system of the Amazon Web Service, proved that the algorithm applying the distributed and parallel technology decreased the runtime and confirmed the fault diagnosis model utilizing the random forest machine learning for predicting the condition of the bearing and wheel parts with 83% accuracy.