• Title/Summary/Keyword: Model furnace

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Sorption Characteristics of Arsenic on Furnace Slag by Adsorption Isotherm and Kinetic Sorption Experiments (등온 및 동적 흡착 실험을 통한 제강 슬래그의 비소 흡착 특성)

  • Oh, Cham-Teut;Rhee, Sung-Su;Igarashi, Toshifumi;Kon, Ho-Jin;Lee, Won-Taek;Park, Jun-Boum
    • Journal of the Korean Geotechnical Society
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    • v.26 no.9
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    • pp.37-45
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    • 2010
  • Sorption characteristics of arsenic on furnace slag were investigated to remove arsenic from groundwater using furnace slag, which is industrial waste generated from steel company. Adsorption isotherm experiments and kinetic sorption experiments were performed and the chemical characteristics of supernatants from these experiments were analyzed. Results showed that all supernatants were alkaline (above pH 9) and the highest ion concentration in the solution was found with calcium (30~50 mg/L). Results of adsorption isotherms were more adequately described by the Freundlich model than Langmuir model. From adsorption isotherms experiments, it was noted that the adsorption amount of As(V) was 87% higher than that of As(III). Results of kinetic sorption experiments were more properly fitted by pseudo second order (PSO) model than pseudo first order model. Equilibrium adsorption amount ($q_e$) and relaxation time ($t_r$) calculated from PSO model increased with initial concentration of arsenic. Equilibrium adsorption amount of As(V) was higher than that of As(III) and relaxation time of As(V) was shorter than that of As(III). Adsorption isotherm results could be predicted by kinetic adsorption results, since equilibrium adsorption amount calculated through PSO model generally agreed with equilibrium adsorption amount measured from adsorption isotherm.

Process Technology of the Direct Separation and Recovery of Iron and Zinc Metals Contained in High Temperature EAF Exhaust Gas

  • Furukawa, Takeshi;Sasamoto, Hirohiko;Isozaki, Shinichi;Tanno, Fumio
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.393-397
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    • 2001
  • The innovatory process, that is the direct separation and recovery of the iron and zinc metals contained in the high temperature exhaust gas generated from the electric arc furnace fer the inn scrap melting and/or the dust treatment, has been proposed. This proposed process consists of the moving coke bed filter that is directly connected to the electric furnace, and the following heavy metal condenser. The exhaust gas passes through the filter and the condenser right after exhausting from the electric furnace. The moving coke bed filter is being controlled at about 1000℃ and collects iron and slag components contained in the high temperature exhaust gas. Heavy metals such as zinc and lead pass through the filter as vapor. Based on the thermodynamic considerations, the iron oxide and the zinc oxide are reduced in the filter. The solution loss reaction rate is comparatively low at about 1000℃ in the coke bed filter by the analysis using the mathematical simulation model. The heavy metal condenser is installed in the position after the coke bed filter, and rapidly cools the gas from about 1000℃ to 450℃ by a full of the cooling medium like the solid ceramic ball in addition to the cooling from the wall. The zinc and lead vapor condense and separate f개m the gas in a liquid state. The investigation of the characteristics of the exhaust gas of the commercial electric arc furnace, the fundamental experiments of the laboratory scale and the bench scale ensured the formation of this proposed process. A small-scale pilot plant examination is carrying out at present to confirm the formation of the process. It is certain that the dust generation of the electric arc furnace is extremely decreased, and it can save the energy consumption of usual dust treatment processes by the realization of this process.

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Quality of Thermal Distribution for Induction Heating with FEM (FEM을 이용한 유도가열로의 열분포 특성)

  • Kim, Ji-Ho;Yoo, Hyo-Yol;Kang, Ho-Hyun;Jeon, Hee-Jong
    • Proceedings of the KIPE Conference
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    • 2005.07a
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    • pp.156-158
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    • 2005
  • The computation of design parameters and the electromagnetic analysis of 0.5 Mw- class Induction furnace with 3-dimensional modeling are Introduced by using FEM techniques, And model of flux distribution and eddy current distribution induced in induction furnace are analyzed and presented. It is more necessary that for melting industry depending on metal material field, the design technique of induction furnace is quite urgent at exchanging introduction of technology between metal material and electrical energy conversion by power electronics field.

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Electro-magnetical Characteristic Analysis of Linear Induction Motor for Melting Furnace (융해로용 선형 유도 전동기의 전자기적 특성 해석)

  • Kim, Mi-Yong;Ha, Tae-Wook;Kim, Gyu-Tak
    • Proceedings of the KIEE Conference
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    • 2003.07b
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    • pp.852-854
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    • 2003
  • A aluminum recycling industry is one of new application of Linear Induction Motor(LIM). As the example a melting furnace. which is using LIM, to melt conductor which is chipped and scrapped is supposed for the aluminum recycling industry. So, in this paper, the LIM for melting furnace are designed. And a electro-magnetical characteristic of designed model is analyzed by 2D-FEM.

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A mathematical model of describing oxygen density's variation in multi-band type reheating furnaces (다대식 가열로내의 산소농도 변화 모델)

  • 은종호;최윤혁;이해영
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.14 no.6
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    • pp.58-68
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    • 2000
  • In this paper, a mathematical model of describing oxygen density in multi-band type reheating furnaces was presented. Model designed in this paper was composed of majorly two parts. One is a model regarding 'variation of existing gas'. The other is a model of showing 'variation of oxygen content'. Each model is designed by considering four factors related to variation of oxygen density based on chemical reaction, fluid dynamics and fuzzy theory. Four factors to be considered are combustion reaction in burner, fluid transfer between adjacent combustion bands, fluid transfer from furnace's inner space to external space, and input of external air via gates. According to simulation results, it was shown that varying pattern of oxygen density in each combustion band is similar to generally expected operation data in reheating furnace.

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Power Quality Impacts of an Electric Arc Furnace and Its Compensation

  • Esfandiari Ahmad;Parniani Mostafa;Mokhtari Hossein
    • Journal of Electrical Engineering and Technology
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    • v.1 no.2
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    • pp.153-160
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    • 2006
  • This paper presents a new compensating system, which consists of a shunt active filter and passive components for mitigating voltage and current disturbances arising from an Electric Arc Furnace (EAF). A novel control strategy is presented for the shunt active filter. An extended method based on instantaneous power theory in a rotating reference frame is developed for extraction of compensating signals. Since voltages at the point of common coupling contain low frequency interharmonics, conventional methods cannot be used for dc voltage regulation. Therefore, a new method is introduced for this purpose. The passive components limit the fast variations of load currents and mitigate voltage notching at the Point of Common Coupling (PCC). A three-phase electric arc furnace model is used to show power quality improvement through reactive power and harmonic compensation by a shunt active filter using the proposed control method. The system performance is investigated by simulation, which shows improvement in power quality indices such as flicker severity index.

Numerical Study of Shadow Effect on Slab Deformation in Reheating Furnace (균열로의 그늘효과에 의한 슬랩변형에 관한 수치해석적 연구)

  • Noh, J.H.;Hwang, B.B.;Maeng, J.W.;Kim, J.D.
    • Transactions of Materials Processing
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    • v.20 no.2
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    • pp.132-139
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    • 2011
  • Three dimensional simulations were performed for the deformation of a slab in a roller hearth type slab reheating furnace. The main objective of this study was to examine the deformation pattern of the slab due to the shadow effect, i.e., the temperature difference between the upper and lower slab surfaces, in particular, the variations of displacement and effective stress in the vertical direction. A commercially available FE code, ANSYS Workbench $12.1^{TM}$, was used in a fully coupled thermo-elasticity analysis. Several cases with different slab surface temperatures were selected for the simulations. For the sake of simplicity, the temperature environment inside the furnace was assumed to be homogeneous for the upper and lower faces of the slab. Two cases of with different slab width were selected as model geometry. The deformation patterns were computed and explained in terms of periodicity and symmetry. The results indicated that the shadow effect leads to a significant displacement in the vertical direction and, thereby, is one of the main reasons for the separation of the slab and its supports. These simulations also predicted that the deformation is more severe along the transverse direction than along the longitudinal direction.

COMPUTATIONAL STUDY OF GLASS FIBER DRAWING PROCESS IN A DRAW FURNACE OF OPTICAL FIBER MASS MANUFACTURING SYSTEM (광섬유 대량생산용 인출퍼니스 내 유리섬유 인출공정의 전산해석)

  • Kim, K.;Kwak, H.S.;Kim, D.
    • Journal of computational fluids engineering
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    • v.18 no.4
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    • pp.69-73
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    • 2013
  • Mass manufacturing of optical fiber includes the process of very thin glass fiber drawing by heating and softening the high purity silica preform and applying the draw tension on the softened tip of preform neck-down profile in a draw furnace. In this computational study, this process is numerically modeled with simplified geometry of the draw furnace which is comprised of essential parts such as concentric graphite heater, muffle tube, and insulation surrounding the heater. The iterative computational scheme is employed between one-dimensional model of neck-down profile prediction and two-dimensional axisymmetric thermo-fluid CFD computation of radiative heating and working gas convection. The computational results show the experimentally observed neck-down profile in heated section of preform, while yielding the reasonable values of draw tension and heater wattage. Also, this study analyzes and discusses the effects of heating conditions such as heater length and temperature on several important aspects of glass fiber drawing process.

Estimation of the Removal Capacity for Cadmium and Calculation of Minimum Reaction Time of BOF Slag (제강슬래그의 카드뮴 제거능 평가 및 필요반응시간 결정)

  • Lee, Gwang-Hun;Kim, Eun-Hyup;Park, Jun-Boum;Oh, Myoung-Hak
    • Journal of the Korean Geotechnical Society
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    • v.27 no.10
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    • pp.5-12
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    • 2011
  • This study was focused on the reactivity of furnace slag against cadmium to design the vertical drain method with reactive column for improving contaminated sea shore sediment. The kinetic sorption test was performed by changing the initial concentration and pH. Using pseudo-second-order model, the reactivity of furnace slag was quantitatively analyzed. Equilibrium removal amount ($q_e$) of furnace slag increased and rate constant ($k_2$) decreased with the increase of initial cadmium concentration. With the increase of pH, the equilibrium removal amount ($q_e$) and rate constant ($k_2$) increased in the same initial concentration. Required retention time was related to the inverse of the product of the equilibrium removal amount ($q_e$) multiplied by rate constant ($k_2$). The required retention time could be used to design the length of reactive column.

Characteristics of Shrinkage on Concrete using Electric Arc Furnace Slag as Coarse Aggregate (전기로 산화 슬래그를 굵은 골재로 사용한 콘크리트의 수축 특성)

  • Choi, Hyo-Eun;Choi, So-Yeong;Kim, Il-Sun;Yang, Eun-Ik
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.24 no.1
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    • pp.125-132
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    • 2020
  • The causes of concrete shrinkage are very diverse, in particular, aggregates impact the characteristics of shrinkage in concrete by constraining the shrinkage of cement paste. Meanwhile, owing to the lack of natural aggregate, various alternative aggregates are being developed, and their application in concrete also becomes more diverse. This study aimed to experimentally evaluate the drying and autogenous shrinkage in concrete that was composed of electric arc furnace slag as coarse aggregates. And, the results were compared with prediction models. From the results, the application of electric arc furnace slag can reduce the drying and autogenous shrinkage. In particular, autogenous shrinkage is greatly decreased. The predictions using GL2000 for drying shrinkage and Tazawa model for autogenous shrinkage were similar to the experimental results. However, the most prediction models do not consider the impact of aggregates, hence, the new prediction model should be developed or improved.