• Title/Summary/Keyword: MmSH injection process

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Effects of mold temperature on the part dimension and surface quality of the injection molded cavity filter (금형온도가 Cavity Filter 성형품의 치수 및 외관품질에 미치는 영향에 관한 연구)

  • 김동학;김태완
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.4 no.3
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    • pp.164-167
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    • 2003
  • In this study, we developed the mold for the plastic cavity filter which is a kind of a wireless communication device. Since the cavity filter is made of aluminium, the cost of fabrication is high and the production rate is low. But we can produce plastic cavity filter part by injection molding process with the mold which was designed by our team. The dimension and surface quality of plastic cavity filter was investigated by varying the molding method (conventional and MmSH process) and two different types of resin(PC/ABS and ABS). In case of ABS part, the shrinkage of the inner partition walls was decreased when we adopted MmSH method. The weight of both ABS and PC/ABS parts increased and the surface roughness decreased with MmSH process.

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Technology to Form Nano-sized Pattern on Light Guiding Plate Using MmSH Injection Molding Method (MmSH 사출성형법을 이용한 도광판용 나노패턴 형성기술 개발)

  • Lee, B.W.;Lee, J.H.;Lee, T.S.;Lee, K.W.;Kim, D.H.;Kim, Y.K.;Hong, C.;Jung, J.H.;Kim, C.K.
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2007.11a
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    • pp.416-417
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    • 2007
  • MmSH injection molding method to fabricate light guiding plate with nano-sized pattern was developed. A stamper was fabricated through photolithography, dry etching, and electroplating processes. While the stamper with nano-sized pattern in mold was kept at $180^{\circ}C$ during injection process, that was cooled down to $90^{\circ}C$ quickly after the injection process. The nano-sized pattern on light guiding plate processed by MmSH injection molding method was well transferred from stamper compared to that processed by conventional injection molding process.

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Electroless Silver Plating of PC/ABS and PC by Plasma Treatment and MmSH Injection Process (Plasma 처리 및 MmSH 사출방법으로 인한 PC/ABS와 PC상의 은도금 밀착성에 관한 연구)

  • Park, Ki-Y.;Lee, Hye-W.;Lee, Jong-K.
    • Journal of the Korean institute of surface engineering
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    • v.41 no.1
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    • pp.33-37
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    • 2008
  • Polycarbonate has a high transmittance to light, low specific gravity, flexibility and cost-effectiveness that extends the application field of the polymer to bio-engineering, optics, electronic parts, etc. Moreover, electro plating of metallic film on PC could endow the parts the electromagnetic interference shielding capability. However, poor adhesion of copper on PC limited the wide usage in the industry. In this work, a composite(PC/ABS) and MmSH(Momentary mold Surface Heating) injection process were used to improve the plating characteristics; plating thickness, gloss and adhesion. Also plasma treatment and chemical treatment were employed for improving adhesion. Plating characteristics on PC/ABS were better than those on PC due to the anchoring effect of butadiene. MmSH injection process could ameliorate the gloss and coating adhesion. Also plating thickness and adhesion of PC and PC/ABS were increased by plasma treatment.

Effects of pH Variation on the Properties of Electroless Nickel Plating on ABS Made by MmSH (순간금형가열법에 의해 제작된 ABS의 pH변화에 따른 무전해 Ni도금 특성)

  • Song Tae-Hwan;Park So-Yeon;Lee Jong-Kwon;Ryoo Kun-Kul;Lee Yoon-Bae;Lee Mi-Young
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.5 no.5
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    • pp.433-437
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    • 2004
  • The MmSH is a process of injecting ABS to produce innovated physical properties compared to the conventional injection process. Physical properties such as thickness and adhesion strength of Ni plate electrolessly coated on a conventional and a MmSH injected ABS have been studied in the pH range 4~8. Thickness of the plate on the MmSH and the conventionally injected ABS appeared to be directly proportional to pH. The ABS processed by the conventional injection showed adhesion strength corresponded to ASTM 4B above pH 5. On the other hand, the ABS processed by the MmSH injection showed a superior adhesion strength corresponded to ASTM 5B above pH 6. It was calculated the shielding effectiveness of above 50 dB in all conditions.

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Effects of the mold surface heating methods for the DVD stamper with nano pattern on the transcription of the injection molded parts using COC and PMMA plastics (나노패턴을 갖는 DVD용 스템퍼의 표면가열방식이 COC, PMMA 수지를 이용한 사출성형품의 전사성에 미치는 영향)

  • 김동학;유홍진;김태완
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.5 no.3
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    • pp.218-222
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    • 2004
  • We developed the stamper structured mold with moving core type with nano pattern. Among the factors affecting the quality of injection molding plastic parts, We studied the effects of moving core surface heating method on the transcription of injection molding plastic parts with nano structures. Moving core surface heating has been tested by three different methods. The first was conventional injection molding process without heating moving core surface, the second was halogen lamp radiation heating process and the last was MmSH process using gas flame. As a result of making injection molded parts by using thermoplastic amorphous resins such as COC, PMMA, MmSH method which is the most high temperature of moving core surface showed the best nano pattern transcription of the three methods, but the outcome of conventional injection molding process was not better than others.

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A study on the Plastic Parts with Nano Pattern using Injection Molding Process (사출성형공정을 이용한 미세패턴을 갖는 플라스틱 부품 제작에 관한 연구)

  • 김동학;김태완
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.4 no.3
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    • pp.168-171
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    • 2003
  • Nano pattern structure is produced using the conventional injection molding and the MmSH method. Plastic parts using PC make used of the MmSH method is much better than the other about manufacture showed transcription of nano pattern. The conventional injection molding, transcription of plastic parts with nano pattern using HIPS showed better than PC. In the result, transcription of nano pattern improve when well liquidity and high temperature of mold surface.

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pH Effects of Electroless Ni Plating on ABS Plastics

  • Song, T.H.;Lee, J.K.;Ryoo, K.K.;Lee, Y.B.
    • Corrosion Science and Technology
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    • v.3 no.1
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    • pp.26-29
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    • 2004
  • Metal plated plastics are becoming more prevalent in materials of communication parts. A new technique MmSH is a process of injecting plastics to produce innovated physical properties compared to the conventional injection process. This study involves two ways of coating plastics Ni by electroless plating and varying bath and plasma treatment for improved adhesion strength between plating layer and surface. MmSH injection processed ASS with plasma treated after neutralization showed a superior adhesion force and a gloss and rate of deposition when it was in pH 7.5. On the other hand, conventional injection processed ASS was in pH 6.5.

A study on the plastic parts with nano pattern using Injection molding process (사출성형공정을 이용한 미세패턴을 갖는 플라스틱 부품 제작에 관한 연구)

  • 김동학;김태완
    • Proceedings of the KAIS Fall Conference
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    • 2003.06a
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    • pp.356-358
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    • 2003
  • 본 연구에서는 일반사출과 MmSH방식 두 가지의 사출성형공정을 이용하여 나노 패턴 구조물을 제작하였다. 성형품에 나타난 나노패턴의 진사성은 MmSH방식을 이용한 PC 성형품에서 가장 우수했다. 일반사출공정에서 HIPS로 제작된 성형품은 나노패턴의 전사가 잘 형성되었고, PC의 경우 전사가 잘 이루어지지 않았다. 연구 결과 수지의 유동성이 좋고, 금형표면 온도가 높을수록 나노패턴의 전사성은 향상됨을 알 수 있었다.

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Effects of mold temperature on the weldline of injection-molded parts (금형온도가 사출성형품의 웰드라인에 미치는 영향에 관한 연구)

  • 김동학;이재원
    • Proceedings of the KAIS Fall Conference
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    • 2002.11a
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    • pp.266-268
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    • 2002
  • 본 연구에서는 사출 성형품의 품질에 영향을 주는 인자중 금형의 온도에 따라 성형품의 웰드라인의 표면 및 단면의 미시구조에 미치는 영향에 대해 알아보았다. 또한, MmSH process 가 사출성형품에 미치는 영향 또한 알아보았다. 금형온도가 증가함에 따라 유동수지 선단간의 결합이 원활해져 웰드라인의 폭과 길이 모두 저하되는 것을 볼 수 있었으며, MnSH Process는 외관상 일반적인 사출조건에 비해 웰드라인, V-notch가 나타나지 않음을 알 수 있었다.

Electroless Nickel & Silver plating on ABS Plastics for Electronic Parts (무선부품을 위한 ABS의 무전해 Ni과 Ag 도금 특성)

  • Song Tae-Hwan;Park So-Yeon;Lee Jong-Kwon;Ryoo Kul-Kul;Lee Yoon-Bae
    • Proceedings of the KAIS Fall Conference
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    • 2004.06a
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    • pp.65-68
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    • 2004
  • 순간금형가열방법(MmSH injection process)과 일반적인 방법으로 사출된 ABS 위에 전자파를 차폐하기 위한 무전해 Ni 과 Ag도금을 하였다. 무전해 Ni의 경우, 알칼리성 도금욕일수록 도금속도가 증가하였고 순간금형가열방법으로 사출된 ABS가 일반적인 방법으로 사출된 ABS 보다 밀착력, 광택. 전자파 차폐효율이 다소 높은 값을 가졌으며 pH 8에서 5B의 밀착력, 509의 광택도와 76dB의 전자파 차폐효과를 나타냈다.

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