• Title/Summary/Keyword: Mixed Coal Ash

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Carbonation Behavior of Lightweight Foamed Concrete Using Coal Fly Ash

  • Lee, Jae Hoon;Lee, Ki Gang
    • Journal of the Korean Ceramic Society
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    • v.53 no.3
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    • pp.354-361
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    • 2016
  • The purpose of this study was to prepare lightweight foamed concrete by mixing coal fly ash of circulating fluidized bed combustion(CFBC) with cement, and to develop uses for recycling by analyzing carbonation behavior resulting from a change in conditions for pressurized carbonation. For concrete, CFBC coal fly ash was mixed with Portland cement to the water-binder ratio of 0.5, and aging was applied at room temperature after 3 days of curing at $20^{\circ}C$, RH 60%. For carbonation, temperature was fixed at $60^{\circ}C$ and time at 1 h in the use of autoclave. Pressures were controlled to be $5kgf/cm^2$ and the supercritical condition of $80kgf/cm^2$, and gas compositions were employed as $CO_2$ 100% and $CO_2$ 15%+N2 85%. In the characteristics of produced lightweight concrete, the characteristics of lightweight foamed concrete resulting from carbonation reaction were affirmed through rate of weight change, carbonation depth test, air permeability, and processing analysis for the day 28 specimen. Based on these results, it is concluded that the present approach could provide a viable method for mass production of eco-friendly lightweight foamed concrete from CFBC coal fly ash stabilized by carbonation.

Effects of Coal Fly Ash as a Bulking Agent under Co-composting with Swine Manure and Saw Dust

  • Lee, Chang Hoon;Park, Seong Jin;Kim, Myung Sook;Yun, Sun Kang;Sonn, Yeon Kyu
    • Korean Journal of Soil Science and Fertilizer
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    • v.47 no.5
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    • pp.356-361
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    • 2014
  • The coal fly ash (CFA) may be utilized as an extender for organic waste composting at the same time fully expected to solve all industrial waste disposal and sawdust tribe. The main objective in this study was to evaluate the effect of CFA addition as a bulking agent for swine manure composting. To determine the suitable addition rate of CFA as a bulking agent, 0, 10, 20 and 30% of saw dust were mixed with 30, 20, 10 and 0% of coal fly ash, respectively. Compost quality for swine manure composting was to evaluate temperature, pH, C/N ratio, and phytotoxicity as germination index. Stability of compost increased with increasing levels of CFA as bulking agent during swine manure composting due to the high alkaline materials including CFA. C to N ratio in treatment added CFA was higher than that of the control without CFA. After finishing composting, germination index of lettuce and cabbage in swine manure compost added 10% of CFA was similar to the control, all the heavy metal contents were far below the stipulated standard for organic farming. These results indicated tahr coal fly ash as bulking agents might be alternative materials to save saw dust and apply industrial products for swine manure composting.

The Evaluation on the Environmental Effect of Coal-Ash and Phosphogypsum as the Evapotranspiration Final Cover Material (증발산 원리를 이용한 매립장 최종 복토공법의 복토재로서 석탄재와 인산석고의 환경적 영향 평가)

  • Yu, Chan;Yang, Kee-Sok
    • Journal of the Korean GEO-environmental Society
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    • v.6 no.1
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    • pp.15-21
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    • 2005
  • In this study, the utilization of coal-ash and phosphogypsum was considered as the evapotranspiration final landfill cover(ET cover) material. Cover material considered was the mixture of the weathered granite soil, coal-ash and phosphogypsum and so we sequentially performed the leaching test, column test and field model test to investigate the environmental effects of mixtures of coal-ash and phosphogypsum. In the leaching test, all materials had lower heavy metal concentration than the regulated threshold values. The column test and the review of related regulations were carried out to determine the optimum mixing ratio(OMR) and OMR was soil(4):coal-ash(1): phosphogypsum(1) on the volume base, which was applied to field model test. Field model tests were continued from February to June, 2004 in the soil box that was constructed with cement block. It was verified that coal-ash and phospogypsum mixed with soil was safe environmentally and the mixture of both wastes could improve the water retention capacity of cover materials.

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Analyzing the Engineering Properties of Cement Mortar using Raw Coal Ash as a Microfines for the Mixed Aggregate (미정제 석탄회를 혼합골재의 미립분 보충재로 활용하는 시멘트 모르타르의 공학적 특성 분석)

  • Han, Cheon-Goo;Park, Byung-Moon
    • Journal of the Korea Institute of Building Construction
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    • v.18 no.3
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    • pp.219-225
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    • 2018
  • The aim of the research is improving the quality of concrete by using the alternative aggregate resources and recycling wastes. To make a combined aggregate fitted in standard particle size distribution curve, crushed sand from blasted rock debris was used as a base aggregate. Additionally, to increase the portion of fine particles, sea sand was mixed. Although these aggregate combination fit the standard particle size distribution curve, in this research, raw coal ash was replaced as a microfine. According to the experiment, by replacing 5% raw coal ash, the most favorable results were achieved in aggregate gradation and cement mortar quality.

Properties of the Sintered Eco-brick according to the Unburned Carbon Content of the Coal Briquette Ash (연탄재(煉炭滓)의 미연탄소(未燃炭素) 함량(含量)에 따른 소성(燒成) 에코벽돌 특성(特性))

  • Park, Hong-Kyu;Yoo, Seung-Woo;Jung, Moon-Young
    • Resources Recycling
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    • v.19 no.3
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    • pp.16-23
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    • 2010
  • Coal briquette use has dramatically increased because of high oil prices. Hence, it is necessary to develop an environment-friendly recycling technique of the coal briquette ash. The coal briquette ash contains a large amount of an unburned carbon content and a mullite with high thermal property, so it is considered to be used as raw materials of sintered eco-brick. This study aimed to investigate on how the unburned carbon affects properties of the sintered eco-brick. The eco-brick was mixed with the ratio of 50 wt% coal briquette ash having the unburned carbon 10.5 wt% and 50 wt% cullet, then being sintered at $950^{\circ}C$, which of the compressive strength was in line with the first class of the sintered clay brick standard(KS L 4201). In particular, the compressive strength of the sintered eco-brick was equal to the first class of the KS L 4201 despite the increase of mixing ratio for coal briquette ash with 1.0 wt% unburned carbon to 70 wt%.

The Frost-Susceptibility of Compacted Coal Ash with Proper Mixing Ratio of Fly Ash to Bottom Ash (비회와 저회의 적정 혼합비로 다짐한 석탄회의 동상성)

  • Chun, Byung Sik;Gang, In Sung;Koh, Yong Il
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.13 no.1
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    • pp.173-178
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    • 1993
  • The most appropriate mixing ratio of fly ash to bottom ash obtained from compaction characteristics and CBR values is varying from 5:5 to 6:4. But these mixed ashes are frost-susceptible materials according to judging by the paticle-size distribution because of a lot of silty-size paticles. In this study, the frost-susceptibility of compacted coal ash with proper mixing ratio is examined experimentally for use of subgrade materials. And, the efforts have been made to find proper cement addition in making these mixed ashes frost-insusceptible. It was revealed that these mixed ashes are frost-susceptible, and 4% of cement content is required to be made frost-insusceptable. It was found that amount of frost heave of these mixed ashes decreases with the unconfined compressive strength, and increases with log k if the permeability coefficient k is as low as the water into the freezing front of these mixed ashes is restricted.

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Co-combustion Characteristics of Mixed Coal with Anthracite and Bituminous in a Circulating Fluidized Bed Boiler (순환유동층 보일러에서 무연탄-유연탄의 혼합연소 특성)

  • Jeong, Eui-Dae;Moon, Seung-Jae
    • Plant Journal
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    • v.6 no.2
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    • pp.70-77
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    • 2010
  • This study investigated the characteristics of co-combustion of mixed anthracite (domestic and Vietnam) and bituminous coal (Sonoma, Australia) at circulating fluidized bed boiler in Donghae thermal power plant when mixing ratio of bituminous coal is variable. Co-combustion of bituminous coal contributes to improvement in general combustion characteristics such as moderately retaining temperature of furnace and recycle loop, reducing unburned carbon powder, and reducing discharge concentration of NOx and limestone supply owing to improvement in anthracite combustibility as the mixing ratio was increased. However, bed materials were needed to be added externally when the mixing ratio exceeded 40% because of reduction in generating bed materials based on reduction in ash production. When co-combustion was conducted in the section of 40 to 60% in the mixing ratio while the supplied particles of bituminous coal was increased from 6 mm to 10 mm, continuous operation was shown to be possible with upper differential pressure of 100 mmH2O (0.98 kPa) and more without addition of bed materials for the co-combustion of mixed anthracite and bituminous coal (to 50% or less of the ratio) and that of domestic coal and bituminous coal (to 60% of the ratio).

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An Experimental Study on the Impact Resistance of Concrete using Coal Ash and Fiber New Materials (석탄재 및 섬유신소재를 혼입한 콘크리트의 충격저항성에 관한 실험적 연구)

  • Park, Sung-Hyen;Park, Seong-Bum;Jang, Young-Il;Lee, Byung-Jae;Jun, Heum-Jin;Cho, Kwang-Yun
    • Proceedings of the Korea Concrete Institute Conference
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    • 2009.05a
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    • pp.431-432
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    • 2009
  • This study was performed to verify the impact resistance of concrete using coal ash and fiber new materials. As the results of study, the impact resistance of concrete decreased as the mixing ratio of coal ash increased. When the fiber new materials(GF, HPSF) were mixed to the concrete, its resistance was increased.

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Development of the Repair Mortar using Coarse Powder of Coal Ash (석탄회 조분을 유효이용한 보수 모르터의 개발)

  • 전진환;조정기;시기영장;립정호;화미광희
    • Proceedings of the Korea Concrete Institute Conference
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    • 2003.05a
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    • pp.1017-1022
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    • 2003
  • The hydraulic structures such as aqueduct tunnels and the drainage canal of the hydroelectric power plant in Japan are almost old. Therefore, the concrete surface of the aqueduct tunnel has received damage by wear-out and the crack, etc. This study was to develop repair mortar mixed a coal ash coarse powder by using two kinds of high early strength cements. As a result, the repair mortar was obtained by substituting the EF cement (maid in Japan) and the MT cement (maid in South Korea) at a rate of 60:40, and substituting the coal ash 30% and the mixing rate 35% of the artificial aggregate for natural fine aggregate.

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A Study on the Fundamental and Heat of Hydration Properties of Fly Ash Replacement Concrete Mixed with Coal Gasification Slag for Fine Aggregate (석탄 가스화 용융 슬래그를 잔골재로 사용하는 플라이애시 치환 콘크리트의 기초적 특성 및 수화열에 관한 연구)

  • Han, Min-Cheol;Choi, Il-Kyung
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.36 no.1
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    • pp.155-162
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    • 2020
  • The aim of the research is to investigate the fundamental properties and heat of hydration reducing performance of the fly ash incorporated concrete mixture when the coal gas slag (CGS) from integrated gasification combined cycle (IGCC) is used as fine aggregate. From the results of the experiment, the workability was generally increased and the air content was decreased up to one to four percent with increasing the replacing ratio of CGS to fine aggregate. The compressive strength was similar or increased within five percent to the Plain mixture when the CGS was used as a fine aggregate. When the CGS and fly ash were used same time, the heat of hydration reducing performance was improved than single using cases either CGS or fly ash. Based on the results, for the concrete mixture using CSG as a portion of the combined fine aggregate, the general properties were improved and heat of hydration was decreased approximately 16 % when the fly ash was replaced 30 % to cement and the CGS was replaced less than 50 % to fine aggregate.