• Title/Summary/Keyword: Mix ratio of steel fiber

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Countermeasure of rebound reducing for wet-mixed steel fiber reinforced shotcrete (강섬유보강 습식 숏크리트의 리바운드 저감대책)

  • Lim Joo-Young;Park Hae-Geun;Lee Myeong-Sub;Cho Nam-Sup
    • Proceedings of the KSR Conference
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    • 2004.10a
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    • pp.1162-1167
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    • 2004
  • From the early 1980's, the New Austrian Tunnelling Method (NATM) has been developed as a one of the standard tunneling method in Korea. Owing to the results of many researches, the practical problems of shotcrete has been improved for a last decade. However, the excess amount of rebound still remains one of the critical problems in shotcrete technology. In order to improve for this rebound problem, recently developed cement mineral accelerator has been successfully applied to several NATM tunnels in Korea. An experimental investigation was carried out in order to verify the rebound characteristics of wet-mix Steel Fiber Reinforced Shotcrete (SFRS) with powder types cement mineral accelerator. Mortar setting test, SEM analysis, bonding test under spring water condition and rebound test were conducted. From the result, wet-mix SFRS with cement mineral acelerator exhibited excellent bonding characteristics even spring water condition and less rebound ratio compared to the conventional liquid accelerator.

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Slump and Mechanical Properties of Hybrid Steel-PVA Fiber Reinforced Concrete (강섬유와 PVA 섬유로 하이브리드 보강된 콘크리트의 슬럼프 및 역학적 특성)

  • Yang, Keun-Hyeok
    • Journal of the Korea Concrete Institute
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    • v.22 no.5
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    • pp.651-658
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    • 2010
  • Sixteen concrete mixes reinforced with hybrid steel-polybinyl alcohol (PVA) fibers and a control concrete mix with no fiber were tested in order to examine the effect of the micro and macro fibers on the slump and different mechanical properties of concrete. Main variables investigated were length and volume fraction of steel and PVA fibers. The measured mechanical properties of hybrid fiber reinforced concrete were analyzed using the fiber reinforcing index and compared with those recorded from monolithic steel or PVA fiber reinforced concrete. The initial slump of hybrid fiber reinforced concrete decreased with the increase of the aspect ratio and the volume fraction of fibers. In addition, splitting tensile strength, modui of rupture and elasticity, and flexural toughness index of concrete increased with the increase of the fiber reinforcement index. Modulus of rupture and flexural toughness index of hybrid fiber reinforced concrete were higher than those of monolithic fiber reinforced concrete, though the total volume fraction of hybrid fibers was lower than that of monolithic fiber. For enhancing the flexural toughness index of hybrid fiber reinforced concrete, using the steel fiber of 60 mm length was more effective than using the steel fibers combined with 60 mm and 30 mm lengths.

Effect of Mixer on the Performance of Ultra-High Strength Steel Reinforced Concrete (초고강도 강섬유 보강 콘크리트의 성능에 미치는 믹서의 영향)

  • Park, Jung-Jun;Koh, Kyung-Taek;Ryu, Gum-Sung;Kang, Su-Tae;Kim, Sung-Wook;Han, Sang-Mook
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.05b
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    • pp.549-552
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    • 2006
  • Generally the ultra-high strength steel reinforced concrete has rich mix composition composed of high-strength type mineral admixtures and as a result of very low water-binder ratio(about under w/b=25%), it reveals ultra-high compressive strength(about over 100Mpa). Also, in order to obtain sufficient toughness after construction, we usually mix a large quantity steel fiber with ultra-high strength steel reinforced concrete therefore we must use proper mixer for workability. When we make the ultra-high strength steel reinforced concrete we need more long mixing time or much super-plasticizer than when we manufacture normal concrete. These bring about economical problems and performance deterioration. Therefore, in this study, in order to manufacture easily ultra-high strength steel reinforced concrete we develope a dedicated mixer for ultra-high strength steel reinforced concrete with high speed type. It carried out the examination for comparison between the dedicated and general type mixer, the analysis and counterplan of the point at issue when we manufacture ultra-high strength steel reinforced concrete by the dedicated mixer.

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Evaluation of Crack Resistant Performance in Cement Mortar with Steel Fiber and CSA Expansion Admixture (CSA 팽창재를 혼입한 강섬유 보강 모르타르의 균열 저항성능 평가)

  • Ahn, Jung-Kil;Park, Ki-Tae;Kwon, Seung-Jun
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.18 no.3
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    • pp.125-132
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    • 2014
  • Steel fiber is a effective composite for crack resistance and improve structural performance under tensile loading. This study presents an evaluation of crack resistance and structural performance in cement mortar with steel fiber and expansion agent through internal chemical prestressing. For this work, cement mortar samples with 10% replacement of cement binder with CSA (Calcium-Sulfo-Aluminate) expansion agent and 1% volume ratio of steel fiber are prepared. Including basic mechanical properties, initial cracking load and fracture energy are evaluated in cement mortar beam with notch. Initial cracking load and fracture energy in cement mortar with CSA and steel fiber increase by 1.75 and 1.41~1.53 times compared with those in cement mortar with steel fiber. With optimum mix design for steel fiber and CSA expansive agent, the composite with chemical prestressing can be applied to various members and effectively improve crack resistance to external loading.

Correlation between Mix Proportion and Mechanical Characteristics of Steel Fiber Reinforced Concrete (강섬유 보강 콘크리트의 배합비와 역학적 특성 사이의 관계 추정)

  • Choi, Hyun-Ki;Bae, Baek-Il;Koo, Hae-Shik
    • Journal of the Korea Concrete Institute
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    • v.27 no.4
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    • pp.331-341
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    • 2015
  • The main purpose of this study is reducing the cost and effort for characterization of tensile strength of fiber reinforced concrete, in order to use in structural design. For this purpose, in this study, test for fiber reinforced concrete was carried out. Because fiber reinforced concrete is consisted of diverse material, it is hard to define the correlation between mix proportions and strength. Therefore, compressive strength test and tensile strength test were carried out for the range of smaller than 100 MPa of compressive strength and 0.25~1% of steel fiber volume fraction. as a results of test, two types of tensile strength were highly affected by compressive strength of concrete. However, increase rate of tensile strength was decreased with increase of compressive strength. Increase rate of tensile strength was decreased with increase of fiber volume fraction. Database was constructed using previous research data. Because estimation equations for tensile strength of fiber reinforced concrete should be multiple variable function, linear regression is hard to apply. Therefore, in this study, we decided to use the ANN(Artificial Neural Network). ANN was constructed using multiple layer perceptron architecture. Sigmoid function was used as transfer function and back propagation training method was used. As a results of prediction using artificial neural network, predicted values of test data and previous research which was randomly selected were well agreed with each other. And the main effective parameters are water-cement ratio and fiber volume fraction.

Effects of nano-silica and micro-steel fiber on the engineering properties of ultra-high performance concrete

  • Hakeem, Ibrahim Y.;Amin, Mohamed;Abdelsalam, Bassam Abdelsalam;Tayeh, Bassam A.;Althoey, Fadi;Agwa, Ibrahim Saad
    • Structural Engineering and Mechanics
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    • v.82 no.3
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    • pp.295-312
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    • 2022
  • This study investigates the effects of nano silica (NS) and micro steel fiber on the properties of ultra-high-performance concrete (UHPC). The experimental consists of three groups, each one with five percentages of NS content (0%, 2%, 4%, 6% and 8%) in addition to the 20% silica fume and 20% quartz powder proportioned according to the weight of cement added to the mixtures. In addition, three percentages of micro steel fibers (0%, 1% and 2%) were considered. Different mixtures with varying percentages of NS and micro steel fibers were prepared to set the water-to-binder ratio, such as 0.16% and 1.8% superplasticizer proportioned according the weight of the binder materials. The fresh properties, mechanical properties and elevated temperatures of the mixtures were calculated. Then, the results from the microstructure analyses were compared with that of the reference mixtureand it was found that 6% replacement of cement with NS was optimum replacement level. When the NS content was increased from 0% to 6%, the air content and permeability of the mixture decreased by 35% and 39%, the compressive and tensile strength improved by 21% and 18% and the flexural strength and modulus of elasticity increased by 20% and 11.5%, respectively. However, the effect of micro steel fibres on the compressive strength was inconclusive. The overall results indicate that micro steel fibres have the potential to improve the tensile strength, flexure strength and modulus of elasticity of the UHPC. The use of 6% NS together with 1% micro-steel fiber increased the concrete strength and reduce the cost of concrete mix.

Flexural performance evaluation of SFRC with design strength of 60 MPa (TBM 터널 세그먼트용 60 MPa급 강섬유보강콘크리트의 휨성능 평가)

  • Moon, Do-Young;Kang, Tae-Sung;Chang, Soo-Ho;Lee, Gyu-Phil;Bae, Gyu-Jin
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.15 no.3
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    • pp.175-186
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    • 2013
  • Based on Model Code 2010, flexural and residual strength, flexural toughness of SFRC with design strength of 60 MPa are evaluated. For comparisons, SFRC with design strength 40 MPa was tested. Distribution of steel fibers in crack surface of specimens was evaluated by visual inspection. The used steel fibers were hooked fibers with aspect ratio of 64, 67 and 80. In all specimens, mix ratio of steel fibers was 0.5% Vol. In results, only SFRC with the highest aspect ratio satisfied requirements specified in Model Code 2010. The results demonstrated that the use of high aspect ratio will provide enough flexural toughness for high strength concrete. Also, it is found that low slump of high strength concrete can help to enhance isotropic fiber distribution.

Improved Compressive·Flexural Performance of Hybrid Fiber-Reinforced Mortar Using Steel and Carbon Fibers (강 및 탄소 섬유를 사용한 하이브리드 섬유보강 모르타르의 압축·휨성능 향상)

  • Heo, Gwang-Hee;Park, Jong-Gun;Seo, Dong-Ju;Koh, Sung-Gon
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.25 no.5
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    • pp.48-59
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    • 2021
  • In this study, experiments were conducted to investigate the compressive·flexural performances of single fiber-reinforced mortar (FRM) using only steel fiber or carbon fiber which has different material properties as well as hybrid FRM using a mixture of steel and carbon fibers. The mortar specimens incorporated steel and carbon fibers in the mix proportions of 1+0%, 0.75+0.25%, 0.5+0.5%, 0.25+0.75% and 0+1% by volume at a total volume fraction of 1.0%. Their mechanical performance was compared and examined with a plain mortar without fiber at 28 days of age. The experiments of mortar showed that the hybrid FRM using a mixture of 0.75% steel fibers + 0.25% carbon fibers had the highest compressive and flexural strength, confirming by thus the synergistic reinforcing effect of the hybrid FRM. On the contrast, in the case of hybrid FRM using a mixture of 0.5% steel fibers + 0.5% carbon fibers witnessed the highest flexural toughness, suggesting as a result the optimal fiber mixing ratio of hybrid FRM to improve the strength and flexural toughness at the same time. Moreover, the fracture surface was observed through a scanning electron microscope (SEM) for image analysis of the FRM specimen. These results were of great help for images analysis of hybrid reinforcing fibers in cement matrix.

Estimating properties of reactive powder concrete containing hybrid fibers using UPV

  • Nematzadeh, Mahdi;Poorhosein, Reza
    • Computers and Concrete
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    • v.20 no.4
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    • pp.491-502
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    • 2017
  • In this research, the application of ultrasonic pulse velocity (UPV) test as a nondestructive method for estimating some of the mechanical and dynamic properties of reactive powder concrete (RPC) containing steel and polyvinyl alcohol (PVA) fibers, as well as their combination was explored. In doing so, ten different mix designs were prepared in 19 experimental groups of specimens containing three different volume contents of steel fibers (i.e., 1, 2, and 3 %) and PVA fibers (i.e., 0.25, 0.5, and 0.75 %), as well as hybrid fibers (i.e., 0.25-0.75, 0.5-0.5, and 0.75-0.25 %). The specimens in these groups were prepared under the two curing regimes of normal and heat treatment. Moreover, the UPV test results were employed to estimate the compressive strength, dynamic modulus, shear modulus, and Poisson's ratio of the RPC concrete and to investigate the quality level of the used concrete. At the end, the effect of the specimen shape and in fact the measuring distance length on the UPV results was explored. The results of this research suggest that the steel fiber-containing RPC specimens demonstrate the highest level of ultrasonic pulse velocity as well as the highest values of the mechanical and dynamic properties. Moreover, heat treatment has a positive effect on the density, UPV, dynamic modulus, Poisson's ratio, and compressive strength of the RPC specimens, whereas it leads to a negligible increase or decrease in the shear modulus and static modulus of elasticity. Furthermore, the specimen shape affects the UPV of fiber-lacking specimens while negligibly affecting that of fiber-reinforced specimens.

Dynamic response of reinforced concrete members incorporating steel fibers with different aspect ratios

  • Haido, James H.;Abdul-Razzak, Ayad A.;Al-Tayeb, Mustafa M.;Bakar, B.H. Abu;Yousif, Salim T.;Tayeh, Bassam A.
    • Advances in concrete construction
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    • v.11 no.2
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    • pp.89-98
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    • 2021
  • Investigations on the dynamic behavior of concrete members, incorporating steel fibers with different aspect ratios, are limited so far and do not covered comprehensively in prior studies. Present endeavor is devoted to examine the dynamic response of the steel fibrous concrete beams and slabs under the influence of impact loading. These members were reinforced with steel fibers in different length of 25 mm and 50 mm. Four concrete mixes were designed and used based on the proportion of long and short fibers. Twenty-four slabs and beams were fabricated with respect to the concrete mix and these specimens were tested in impact load experiment. Testing observations revealed that the maximum dynamic deflection or ductility of the member can be achieved with increasing the fiber length. Structural behavior of the tested structures was predicted using nonlinear finite element analysis with specific material constitutive relationships. Eight nodes plate elements have been considered in the present dynamic analysis. Dynamic fracture energy of the members was calculated and agreement ratio, of more than 70%, was noticed between the experimental and analysis outcomes.