• Title/Summary/Keyword: Microstructural Observation

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Failure Analysis of Carburized Gears by Microstructural Observation (침탄처리된 기어의 미세 조직학적 손상 원인분석)

  • Chun, Hae Dong;Chang, Sung Ho;Kim, Kyung Wook;Kuk, Youn Ho
    • Journal of the Korean Society for Heat Treatment
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    • v.27 no.4
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    • pp.191-201
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    • 2014
  • The gear was made of SNC815 case-carburized, quench hardened and tempered steel. The gears were failed far earlier than the expected service life used in the industrial site. Causes of the failed gear were analyzed by microstructure observation. By the SEM and micro structure examinations, the damaged surfaces had been weared and failed by fatigue. Through microscope observation on the damaged surface, it was found that the cause of failure was determined by external overloading and the initial stage of the damage was closely related to complex contact fatigue failure. The overload and contact fatigue contributed to the early failure cause.

Microstructure and Properties of Nano-Sized Ni-Fe Alloy Dispersed Al2O3 Composites (Ni-Fe 합금입자 분산 Al2O3 나노복합재료의 미세조직 및 특성)

  • 남궁석;정재영;오승탁;이재성;이홍재;정영근
    • Journal of Powder Materials
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    • v.9 no.3
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    • pp.161-166
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    • 2002
  • Processing and properties of $Al_2O_3$ composites with Ni-Fe content of 10 and 15 wt% were investigated. Homogeneous powder mixtures of $Al_2O_3$/Ni-Fe alloy were prepared by the solution-chemistry route using $Al_2O_3$, $Ni(NO_3)_2{\cdot}6H_2O$ and $Fe(NO_3)_3{\cdot}9H_2O$ powders. Microstructural observation of composite powder revealed that Ni-Fe alloy particles with a size of 20nm were homogeneously dispersed on $Al_2O_3$ powder surfaces. Hot-pressed composites showed enhanced fracture toughness and magnetic response. The properties are discussed based on the observed microstructural characteristics.

Microstructures and characteristics of friction stir welded 304 stainless steel (304 스테인레스강 FSW부의 조직 및 특성)

  • ;Yutaka S. Sato;Hiroyuki Kokawa;Kazutaka Okamoto;Satoshi Hirano;Masahisa Inagaki
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.156-158
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    • 2004
  • The microstructural evolution in a 304 stainless steel weld during FSW was examined. The SZ and TMAZ showed typical dynamically recrystallized and recovered microstructures, respectively, The microstructural observation revealed that sigma phase was formed at the advancing side of the stir zone. A possibility was suggested that the rapid formation of the sigma phase is related to the transformation of austenite to delta-ferrite in the stir zone, from introduction of high strain and dynamic recrystallization during FSW.

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Joining of AIN Ceramics to Metals: Effect of Reactions and Microstructural Developments in the Bonded Interface on the Joint Strength (질화알루미늄과 금속간 계면접합에 관한 연구: 계면반응과 미세구조 형성이 접합체 강도에 미치는 영향)

  • 박성계
    • Journal of Powder Materials
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    • v.4 no.3
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    • pp.196-204
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    • 1997
  • Joining of AIN ceramics to W and Cu by active-metal brazing method was tried with use of (Ag-Cu)-Ti alloy as insert-metal. Joints were produced under various conditions of temperature, holding time and Ti-content in (Ag-Cu) alloy Reaction and microstructural development in bonded interface were investigated through observation and analysis by SEM/EDS, EPMA and XRD. Joint strengths were measured by shear test. Bonded interface consists of two layers: an insert-metal layer of eutectic Ag- and Cu-rich phases and a reaction layer of TiN. Thickness of reaction layer increases with bonding temperature, holding time and Ti-content of insert-metal. It was confirmed that the growth of reaction layer is a diffusion-controlled process. Activation energy for this process was 260 KJ/mol which is lower than that for N diffusion in TiN. Maximum shear strength of 108 MPa and 72 MPa were obtained for AIN/W and AIN/Cu joints, respectively. Relationship between processing variables, joint strength and thickness of reaction layer was also explained.

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Microstructural Wear Mechanism of $Al_2O_3-5$ vol% SiC nanocomposite and $Si_3N_4$Ceramics

  • Riu, Doh-Hyung;Kim, Yoon-Ho;Lee, Soo-Wohn;Koichi Niihara
    • Journal of Powder Materials
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    • v.8 no.3
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    • pp.179-185
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    • 2001
  • Through the observation of wear scar of two ceramic materials, microstructural wear mechanisms was investigated. As for the $Al_2O_3$-5 vol% SiC nanocomposite, the grain boundary fracture was suppressed by the presence of SiC nano-particles. The intragranular SiC particles have inhibited the extension of plastic deformation through the whole grain. Part of plastic deformation was accommodated around SiC particles, which made a cavity at the interface between SiC and matrix alumina. On the other hand, gas-pressure sintered silicon nitride showed extensive grain boundary fracture due to the thermal fatigue. The lamination of wear scar was initiated by the dissolution of grain boundary phase. These two extreme cases showed the importance of microstructures in wear behavior.

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Microstructural Characterization in Partially Austenitized and Isothermally Transformed 1.0C-1.5Cr Bearing Steels (부분 오스테나이트화 후 항온 변태한 1.0C-1.5Cr 베어링강의 미세조직 특성)

  • Yoon, Dong-Joo;Choi, Byung-Young
    • Journal of the Korean Society for Heat Treatment
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    • v.9 no.1
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    • pp.27-33
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    • 1996
  • Metallographic observation was carried out by scanning and transmission electron microscopy to evaluate microstructural characteristics of partially austenitized and isothermally transformed 1.0C-1.5Cr bearing steel. It was observed that lower bainite formed in the local region of specimen partially austenitized and isothermally held at $250^{\circ}C$ for 1/3 hr and formed in almost all area of the specimen isothermally held at $250^{\circ}C$ for 2 hrs. Lower bainitic carbides with midrib was also observed in the specimen partially austenitized and isothermally held at $250^{\circ}C$ for 4 hrs. Midrib was nearly carbide-free region and thicker in the vicinity of spherical carbides than the other region. Lengthening speed of lower bainitic carbides was remarkabey increased at isothermal holding time ranging from 2 hrs to 4 hrs.

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Microstructural Evolution and Recrystallization Behavior Traced by Electron Channeling Contrast Imaging

  • Oh, Jin-Su;Yang, Cheol-Woong
    • Applied Microscopy
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    • v.48 no.4
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    • pp.130-131
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    • 2018
  • Electron channeling contrast imaging (ECCI) is one of the imaging techniques in scanning electron microscopy based on a variation in electron backscattering yield depending on the direction of the primary electron beam with respect to the crystal lattice. The ECCI provides not only observation of the distribution of individual grains and grain boundaries but also identification of the defects such as dislocations, twins, and stacking faults. The ECCI at the interface between recrystallized and deformed region of shot peening treated nickel clearly demonstrates the microstructural evolution during the recrystallization including original grain boundaries, and thus can provide better insight into the recrystallization behavior.

Nitridation of Silicon Powder Compacts in Air (Air 분위기에서 규소성형체의 질화반응)

  • 최석홍;안영필
    • Journal of the Korean Ceramic Society
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    • v.25 no.4
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    • pp.380-384
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    • 1988
  • This investigation includes nitridation phenomena of silicon powder compacts in air. Nitridation reaction condition has been provided with using silicon nitride bed and active carbon additive. Reaction products are Oxynitride, $\alpha$-Si3N4, and $\beta$-Si3N4, Oxynitride(Si2N2O) phase in formed at outer surface layer ofsilicon powder compacts. $\alpha$-Si3N4, and $\beta$-Si3N4 are formed at inner region of powder compacts. Microstructural observation indicates that nitridation mechanism in this work is the same as conventional nitridation mechanism nitrogen gas.

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A Study on the Characteristics of the Wear Resistance Thermal Spray Coatings (내마모 용사 코팅층의 특성에 관한 연구)

  • Han Myeong Seop;Lee Sang Eok;Kim Dae Yeong
    • Proceedings of the KWS Conference
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    • v.43
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    • pp.211-212
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    • 2004
  • Characteristics of the wear resistance thermal sprayed coatings was investigated in order to determine proper coating process. Hardness evaluation and microstructural observation were conducted to find relationship between coating characteristics and its wear performance. It was found that HVOF process would give better properties than arc thermal process in terms of hardness and adhesion strength which resultantly determine wear performance of the coatings.

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A Study on the Optimal Stress Compensation to Dynamic Recrrystallization for the Estimation of Forming Loads (성형하중예측을 위한 재결저분율 보상의 최적조건 도출)

  • 장영원
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.03b
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    • pp.131.1-134
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    • 1999
  • The effect of dynamic recrystallization during hot forming process was implemented to a commercial FEM code by conditioned remeshing and remapping of sate variables. A datum strain for stress compensation was determined as a strain for maximum softening rate and was able to be formulated as a function of critical strain f($\varepsilon$). The validity of remapping criterion was examined by a series of mechanical tests and microstructural observation. The application of suggested datum resulted in better estimation of load-stroke during forging processes.

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