• Title/Summary/Keyword: Micro-deformation

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Modeling Microstructural Changes in Steel Wire Drawing (펄라이트 강 선재 인발에서 미세조직 변화 모델링)

  • Yoon, S.H.;Lee, Y.S.;Nam, W.J.;Park, K.T.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.271-272
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    • 2008
  • This paper is concerned with the prediction of micro structural changes of pearlitic steel wire during clod drawing. The most important microstructural aspects are ferrite/cementite interlamellar spacing, cementite shape and thickness, since those are crucial factors to determine the mechanical strength of pearlitic steel. In this study, a couple of new algorithms to predict the above microstructural changes are developed based on the deformation histories of macro material points obtained from finite element simulations for pearlitic steel wire drawing. Some predictions are shown. The special features of the algorithms developed in this study are discussed in details.

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Study on the Void Growth and Coalescence in F.C.C. Single Crystals (F.C.C. 단결정재에서 기공의 성장과 합체에 관한 연구)

  • Ha, Sang-Yul;Kim, Ki-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.4
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    • pp.319-326
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    • 2008
  • In this study, we investigate the deformation behavior of F.C.C. single crystals containing micro- or submicron-sized voids by using three dimensional finite element methods. The locally homogeneous constitutive model for the rate-dependent crystal plasticity is integrated based on the backward Euler method and implemented into a finite element program (ABAQUS) by means of user-defined subroutine (UMAT). The unit cell analysis has been investigated to study the effect of stress triaxiality and crystallographic orientations on the growth and coalescence of voids in F.C.C. single crystals.

Shock Compresssion and Microparticles Acceleration using High Power Laser (고 출력 레이저 의한 충격파 현상 연구 및 응용)

  • Lee, Hyun-Hee;Yoh, Jai-Ick
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.1916-1919
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    • 2007
  • We have been setting up experiments on propagation of shock waves generated by the pulsed laser ablation. One side of a thin metal foil is subjected to laser ablation as a shock wave propagates through the foil. The shock wave, which penetrates through the foil is reflected by an acoustic impedance which causes the metal foil to high-strain rate deform. This short time physics is captured on an ICCD camera. The focus of our research is applying shock wave and deformation of the thin foil from the ablation to accelerating micro-particles to a very high speed.

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Bending analysis of an imperfect FGM plates under hygro-thermo-mechanical loading with analytical validation

  • Daouadji, Tahar Hassaine;Adim, Belkacem;Benferhat, Rabia
    • Advances in materials Research
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    • v.5 no.1
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    • pp.35-53
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    • 2016
  • Flexural bending analysis of perfect and imperfect functionally graded materials plates under hygro-thermo-mechanical loading are investigated in this present paper. Due to technical problems during FGM fabrication, porosities and micro-voids can be created inside FGM samples which may lead to the reduction in density and strength of materials. In this investigation, the FGM plates are assumed to have even and uneven distributions of porosities over the plate cross-section. The modified rule of mixture is used to approximate material properties of the FGM plates including the porosity volume fraction. In order the elastic coefficients, thermal coefficient and moisture expansion coefficient of the plate are assumed to be graded in the thickness direction. The elastic foundation is modeled as two-parameter Pasternak foundation. The equilibrium equations are given and a number of examples are solved to illustrate bending response of Metal-Ceramic plates subjected to hygro-thermo-mechanical effects and resting on elastic foundations. The influences played by many parameters are investigated.

An Investigation of Fracture Mechanism of Spheroidal Graphite Cast Iron by Acoustic Emission Method (AE방법에 의한 구상화흑연(球狀化黑鉛) 주철재의 파괴기구 구명(究明))

  • Kim, S.C.;Ham, K.C.;Oh, B.S.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.6 no.2
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    • pp.17-36
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    • 1987
  • In this experimental research, fracture mechanisms of spheroidal graphite cast iron (As Cast, annealed and normalized) were investigated by using Acoustic Emission (AE) technique. In this study, the data (AE signal) are digitized and processed with the 8 bits micro-computer (APPLE II) connected to the AE measuring device without data processing unit. The source of AE signal was estimated by fractography analysis. The results obtained in this experimental study are summarized as follows : For the heterogeneous materials (spheroidal graphite cast iron) with inclusions which may considered as cracks, it is found that low and high AE amplitude appear simultaneously and the load is found to be fluctuated in the final stage of deformation. But the lad is not fluctuated in tension test with low AE amplitude only. AE is measured within elastic region and it is confirmed that 0.2% offset yield load agrees approximately with the load point where AE counts decrease steeply after the point of maximum AE counts.

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Characterization of AFM machining mode and Acoustic Emission monitoring (AFM 가공 모드 분석 및 AE 모니터링)

  • Ahn, Byoung-Woon;Lee, Seoung-Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.10
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    • pp.41-47
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    • 2008
  • This study aims to obtain machining characteristics during AFM (Atomic force Microscope) machining of silicon wafers and to monitor the machining states using acoustic emission. As in micro scale machining, two distinct regimes of deformation, i. e. ploughing regime and cutting regime were observed. First, the transition between the two regimes are investigated by analyzing the "pile-up" during machining. As far as in process monitoring is concerned, in the ploughing repime, no chips have been formed and related AE RMS values are relatively low, In the mean time, in the cutting regime, the RMS values are significantly higher than the ploughing regime, with apparent chip formation. From the results, we found out that the proposed scheme can be used for the monitoring of nanomachining, especially for the characterization of nanocutting mode transition.

AE Characteristic under Tensile of Polyethylene for Low Pressure Pipe (저압배관용 폴리에틸렌의 인장시험시 발생한 음향방출 특성)

  • Lee, S.Y.;Jeong, J.H.;Ahn, S.H.;Nam, K.W.
    • Journal of Power System Engineering
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    • v.7 no.1
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    • pp.82-85
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    • 2003
  • This study is to look at the effect for deformation of Polyethylene, on the wave forms produced by tensile test. Signals collected were then classified visually into three types according to their shapes in the time and frequency domain. Each type should contain signals which could be correlated to a certain micro failure mechanism that occurs during the tensile process. The result showed that the acoustic emission method could be effectively used for analysis of fracture mechanism in Polyethylene structures.

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A Study on the Fabrication of Sub-Micro Mold for PDMS Replica Molding Process by Using Hyperfine Mechanochemical Machining Technique (기계화학적 극미세 가공기술을 이용한 PDMS 복제몰딩 공정용 서브마이크로 몰드 제작에 관한 연구)

  • 윤성원;강충길
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.351-354
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    • 2004
  • This work presents a simple and cost-effective approach for maskless fabrication of positive-tone silicon master for the replica molding of hyperfine elastomeric channel. Positive-tone silicon masters were fabricated by a maskless fabrication technique using the combination of nanoscratch by Nanoindenter ⓡ XP and XOH wet etching. Grooves were machined on a silicon surface coated with native oxide by ductile-regime nanoscratch, and they were etched in a 20 wt% KOH solution. After the KOH etching process, positive-tone structures resulted because of the etch-mask effect of the amorphous oxide layer generated by nanoscratch. The size and shape of the positive-tone structures were controlled by varying the etching time (5, 15, 18, 20, 25, 30 min) and the normal loads (1, 5 mN) during nanoscratch. Moreover, the effects of the Berkovich tip alignment (0, 45$^{\circ}$) on the deformation behavior and etching characteristic of silicon material were investigated.

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Study on HRB Characteristics of Suspension Porcelain Insulators (자기재 현수 애자의 HRB 경도 특성)

  • Han, S.W.;Cho, H.G.;Park, K.H.
    • Proceedings of the KIEE Conference
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    • 2003.10a
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    • pp.142-144
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    • 2003
  • The suspension insulators are subjected to harsh environment in service for a long time. Long term reliability of the insulators is required for both mechanical and electrical performances. We studied HRB characteristics to find out a deformation of suspension porcelain with alumina contents. These experimental results show that HRB intensity was affected severely by alumina contents, and the propagation properties was affected mainly by a distribution and shape of micro pores on porcelain samples.

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A Study on the mechanical properties of STS304-Al6351 friction welding zone (스텐리스강(STS304)과 알루미늄합금(Al6351) 마찰용 접부의기계적 특성에 관한 연구)

  • 김의환
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.4
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    • pp.131-136
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    • 2000
  • This study deals with the mechanical properties of STS304-Al351 friction welding zone. Main results are as follows ; under the condition of upset pressure 75MPa, the tensile strength of STS304-al6351 friction weld interface was higher than that of Al6351 base metal, and the highest tensile strength(290MPa) was obtained at upset pressure 125MPa. The hardness profile across the weld interface shows that the hardness of both STS304 and Al6351 is higher around the weld interface, and sharply increased hardness on the STS304 side is related with the plastic deformation of micro volume. As the result of analyzing the tensile fracture, it showed perfect soft fracture.

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