• Title/Summary/Keyword: Micro-deformation

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Displacement Error Estimation of a High-Precision Large-Surface Micro-Grooving Machine Based on Experimental Design Method and Finite Element Analysis (실험계획법과 유한 요소해석을 이용한 초정밀 대면적 미세 그루빙 머신의 변위 오차 예측)

  • Lee, Hee-Bum;Lee, Won-Jae;Kim, Seok-Il
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.6
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    • pp.703-713
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    • 2011
  • In this study, to minimize trial and error in the design and manufacturing processes of a high-precision large-surface micro-grooving machine which is able to fabricate the molds for 42 inch LCD light guide panels, the effects of the structural deformation of the micro-grooving machine according to the positions of the X-axis, Y-axis and Z-axis feed systems were examined on the tool tip displacement errors associated with the machining accuracy. The virtual prototype (finite element model) of the micro-grooving machine was constructed to include the joint stiffnesses of the hydrostatic bearings, hydrostatic guideways and linear motors, and then the tool tip displacement errors were measured from the virtual prototype. Especially, to establish the prediction model of the tool tip displacement errors, which was constructed using the positions of the X-axis, Y-axis and Z-axis feed systems as independent variables, the response surface method based on the central composite design was introduced. The reliability of the prediction model was verified by the fact that the tool tip displacement errors obtained from the prediction model coincided well those measured from the virtual prototype. And the causes of the tool tip displacement errors were identified through the analysis of interactions between the positions of the X-axis, Y-axis and Z-axis feed systems.

Detection Property of Red Blood Cell-Magnetic Beads Using Micro Coil-Channeland GMR-SV Device (마이크로 코일-채널과 GMR-SV 소자를 이용한 적혈구-자성비드 검출 특성연구)

  • Park, Ji-Soo;Kim, Nu-Ri;Jung, Hyun-Jun;Lee, Sang-Suk
    • Journal of the Korean Magnetics Society
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    • v.25 no.1
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    • pp.16-21
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    • 2015
  • The micro device, coil, and channel for the biosensor integrated with the GMR-SV device based on the antiferromagnetic IrMn layer was fabricated by the light lithography process. When RBCs coupled with several magnetic beads with a diameter of $1{\mu}m$ passed on the micro channel, the movement of $RBC+{\mu}Beads$ is controlled by the electrical AC input signal. The $RBC+{\mu}Beads$ having a micro-magnetic field captured above the GMR-SV device is changed as the output signals for detection status. From these results, the GMR-SV device having the width magnitude of a few micron size can be applied as the biosensor for the analysis of a new magnetic property as the membrane's deformation of RBC coupled to magnetic beads.

A Study on the Reinforcement of Rock Faults by Grouting (암석 절리면의 그라우팅에 의한 보강에 관한 연구)

  • Chun, Byung-Sik;Choi, Joong-Keun
    • Journal of the Korean GEO-environmental Society
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    • v.4 no.4
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    • pp.45-51
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    • 2003
  • Grouting materials in rock is grouted as vein type along the fault surface by the other way for soil and allow a change of characteristics in rock faults as a result of that. Therefore the deformation characteristics of rock faults after grouting differ as a direction and characteristic of grouted fault and stress condition of field rock. Thereby it must be analyzed the effect for deformation of rock according to characteristics of rock faults and characteristics of grouting materials to accurately evaluate the reinforced effect by grouting. But grouting method used in field until present depends on experience of workers, and inspection for those effects are evaluated by measurement of elastic wave velocity, permeability tests and etc. in field. In this study, it was investigated that the effects for shear characteristics of maximum shear strength, residual shear strength and etc. by comparison and analysis of test results which were worked by direct shear tests of rock faults with changing a type of grouting materials and the grouting depth(t) for average width(a) of fault surface roughness when OPC(Ordinary Portland Cement) and Micro cement was grouted in fault surface of field rock to evaluate characteristicsof the shear deformation for rock fault surface of dam by grouting.

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Web contents deformation detection method by BHO (BHO 이용한 웹 컨텐츠 변조 탐지 방법)

  • Mo, Jeong-Hoon;Chung, Man-Hyun;Cho, Jae-Ik;Moon, Jong-Sub
    • Journal of Advanced Navigation Technology
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    • v.15 no.4
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    • pp.655-663
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    • 2011
  • Recently, with improvement of internet service technology, web service has been affecting the environment for computing user. Not only current events, economics, game, entertainment, but also personal financial system is processed by web pages through internet. When data transmission is implemented on the internet, webpage acquire text form code and transform them to DOM information, and then shows processed display to user by web browser. However, those information are not only easily accessed by diversified route, but also easily deformed by intentional purpose. Furthermore, it is also possible to acquire logon information of users and certification information by detouring security mechanism. Therefore, this dissertation propose the method to verify integrity of web contents by using BHO which is one of the Add-On program based on MS Internet Explorer platform which is one of major web browser program designed by MicroSoft to detect any action of webpage deformation.

Microscopic Investigation on the Micro-Deformation of Draped Helmet Structure Made of fabric Composite (직물 복합재료를 이용한 드레이핑 헬멧의 미소 변형 관찰)

  • 장승한
    • Composites Research
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    • v.16 no.4
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    • pp.29-35
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    • 2003
  • In this paper. various tow parameters such as equivalent tow thickness, amplitude of longitudinal tow and tow intervals were investigated and compared with each other by using microscopic observation to find out the exact deformation patterns between both directions of the fabric structure(Longitudinal and Transverse Directions). And those observation results were compared with bias extension. biaxial tests results with dry fabric which has the same tow structure as the draped helmet materials and also compared with prepreg specimen which is cured by autoclave moulding without vacuum and pressure condition. Specimens for the observation were taken from draped helmet which is made of fabric composite(Five Harness Satin Weave). From the observation results, it was found that there are different deformation pattern between tow directions and effect of geometric condition on the deformation of the fabric materials during draping process was verified.

Effect of Alloying Elements(Mn, Mo, B) on the High Temperature Deformation Behavior of Low Thermal Expansion Fe-Ni-Co Alloy (Fe-Ni-Co 코바 합금의 고온변형거동에 미치는 합금원소(Mn, Mo, B) 첨가의 영향)

  • Lee, Kee-Ahn;Yun, Ae-Cheon;Park, Jung-Chul;NamKung, Jung;Kim, Mun-Chul
    • Transactions of Materials Processing
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    • v.17 no.4
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    • pp.240-248
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    • 2008
  • The effect of alloying elements(Mn, S, Mo, B) on the high temperature deformation behavior of Fe-29%Ni-17%Co (Kovar) alloy were investigated. And the effect of high temperature oxidation on the hot ductility was also studied. The hot ductility of Kovar alloy was drastically increased with the addition of Mn and lowering of S content. It has been found that the brittle intergranular fracture at high temperature cracking is closely associated with the FeS sulfide along the grain boundary. When Mn was added, the type of sulfide was changed to MnS from FeS and ductile intergranular fracture and transgranular fracture were promoted. The formation of oxide layer was found to have minimized the hot ductility of the Kovar alloy significantly. Grain boundary micro-cracks in the internal oxide region were noted following deformation due to high temperature, one of which acting as a notch that caused the poor hot workability of the oxidized specimen. The addition of Mo to the Kovar alloy could also retard the decrease in the hot ductility of the oxidized specimen through the prevention of notching due to internal oxidation. Hot ductility was remarkably improved by the addition of Boron. The improvement of hot ductility results from the grain boundary migration mainly due to the dynamic recrystallization at lower temperature range ($900{\sim}1000^{\circ}C$).

Damage Evaluation on the Concrete Using Acoustic Emission (음향방출(AE)을 이용한 콘크리트의 손상도 평가)

  • 이웅종;조홍동;이종열;한상훈
    • Journal of the Korea Concrete Institute
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    • v.14 no.5
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    • pp.750-758
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    • 2002
  • Concrete is deformed by load and subjected to micro damage under allowable deformation because of non-homogeneous property. When micro damage is accumulated, it is cracked and finally fractured. Characterization of AE can be demonstrated the micro damage which it is not discovered from visual observation, and it become known to an advantage that was clearly discriminated from the existing NDT method. This study was carried out the analysis and evaluation of concrete damage by acoustic emission technique. As a results of damage analysis, it was found out that the more concrete strength has increased, the more concrete has subjected to micro damage at lower stress ratio for chylinder specimen, and this is possible only AE method which could be described the brittle properties. Also it was revealed that the kaiser effect and felicity effect were existed in reinforced concrete bending specimens and it is found out that the onset of interface debonding between concrete and steel could be conformed in comparison with felicity ratio, AE activity and load history. From the results of this study, it was conformed that the deteriorative degree of reinforced concrete structure should be evaluated using felicity ratios.

Development of A Process Map for Extrusion of Cu-Ti Bimetal Bar (구리-타이타늄 이중봉 직접압출의 공정지도 개발)

  • Kim Joong-Sik;Lee Yong-Sin;Sim K.S.;Park H.J.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.499-502
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    • 2005
  • A process map has been developed, which can identify the process conditions for weak mechanical bonding at the contact surface during the direct extrusion of a Cu-Ti bimetal bar. Bonding mechanism between Cu and Ti was assumed as a cold pressure welding. Then, the plastic deformation at the contact zone causes mechanical bonding and a new bonding criterion for pressure welding was developed as a function of the principal stretch ratio and normal pressure at the contact surface by analyzing micro local extrusion at the contact zone. Finite element analyses for extrusion of Cu-Ti bimetal bars were performed for various process conditions. The deformation history at the contact surface was traced and the proposed new bonding criterion was applied to predict whether the mechanical bonding at the Cu-Ti contact surface happens. Finally, a process map for the extrusion of Cu-Ti bimetal bar is suggested.

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Variation of microstructures and mechanical properties of hot heading process of super heat resisting alloy Inconel 718 (초내열 합금 Inconel 718 열간 헤딩 공정에서의 조직 및 기계적 특성 변화)

  • Choi, Hong-Seok;Ko, Dae-Chul;Kim, Byung-Min
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1373-1378
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    • 2007
  • Metal forming ins the process changing shapes and mechanical properties of the workpiece without initial material reduction through plastic deformation. Above all, because of hot working carried out above recrystallization temperature can be generated large deformation with one blow, it can produce with forging complicated parts or heat resisting super alloy such as Inconel 718 has the worst forgeability. In this paper, we established optimal variation of hot heading precess of the Inconel 718 used in heat resisting component and evaluated mechanical properties hot worked produce. Die material is SKD61 and initial temperature is $300^{\circ}C$. Initial billet temperature and punch velocity changed, relatively. Friction coefficient is 0.3 as lubricated condition of hot working. CAE is carried out suing DEFORM software before making the tryout part, and it is manufactured 150 ton screw press with optimal condition. It is known that forming load was decreased according to decreasing punch velocity.

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Numerical Simulation for Characteristics of Rock Strength and Deformation Using Grain-Based Distinct Element Model (입자 기반 개별요소모델을 통한 암석의 강도 및 변형 특성 모사)

  • Park, Jung-Wook;Lee, Yun-Su;Park, Chan;Park, Eui-Seob
    • Tunnel and Underground Space
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    • v.24 no.3
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    • pp.243-254
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    • 2014
  • The present study introduces a numerical technique to simulate the mechanical behavior of brittle rock, based on a grain-based model combined with Universal Distinct Element Code (GBM-UDEC). Using the technique, the microstructure of rock sample was represented as an assembly of deformable polygonal grains, and the failure process with the evolution of micro tensile cracks under compression was examined. In terms of the characteristics of strength and deformation, the behaviors of the simulated model showed good agreement with the observations in the laboratory-scale experiments of rock.