• 제목/요약/키워드: Micro-Crack

검색결과 505건 처리시간 0.025초

PV 모듈용 EVA Sheet의 Lamination 공정 조건에 따른 태양전지 크랙발생 현상 관찰 (The observation of solar cell's micro-crack depending on EVA Sheet's lamination condition for photovoltaic module)

  • 강경찬;강기환;허창수;유권종
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2008년도 하계학술대회 논문집 Vol.9
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    • pp.9-9
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    • 2008
  • Recently, the thickness of solar cell gets thinner to reduce the quantity of silicon. And the reduced thickness make it easy to be broken while PV module fabrication process. This phenomenon might make PV module's maximum power and durability down. So, when using thin solar cell for PV module fabrication, it is needed to optimize the material and fabrication condition which is quite different from normal thick solar cell process. Normally, gel-content of EVA sheet should be higher than 80% so PV module has long term durability. But high gel-content characteristic might cause micro-crack on solar cell. In this experiment, we fabricated several specimen by varying curing temperature and time condition. And from the gel-content measurement, we figure the best fabrication condition. Also we examine the crack generation phenomenon during experiment.

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Effect of brittleness on the micromechanical damage and failure pattern of rock specimens

  • Imani, Mehrdad;Nejati, Hamid Reza;Goshtasbi, Kamran;Nazerigivi, Amin
    • Smart Structures and Systems
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    • 제29권4호
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    • pp.535-547
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    • 2022
  • Failure patterns of rock specimens represent valuable information about the mechanical properties and crack evolution mechanism of rock. Several kinds of research have been conducted regarding the failure mechanism of brittle material, however; the influence of brittleness on the failure mechanism of rock specimens has not been precisely considered. In the present study, experimental and numerical examinations have been made to evaluate the physical and mechanical phenomena associated with rock failure mechanisms through the uniaxial compression test. In the experimental part, Unconfined Compressive Strength (UCS) tests equipped with Acoustic Emission (AE) have been conducted on rock samples with three different brittleness. Then, the numerical models have been calibrated based on experimental test results for further investigation and comparing the micro-cracking process in experimental and numerical models. It can be perceived that the failure mode of specimens with high brittleness is tensile axial splitting, based on the experimental evidence of rock specimens with different brittleness. Also, the crack growth mechanism of the rock specimens with various brittleness using discrete element modeling in the numerical part suggested that the specimens with more brittleness contain more tensile fracture during the loading sequences.

크리프-피로상호작용하의 파단수명에 관한 연구 (Study on Fracture Life Under Mutual Interaction of Creep and Fatigue)

  • 조용이;김희송
    • 한국정밀공학회지
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    • 제10권3호
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    • pp.97-106
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    • 1993
  • This is the study on fracture life under the interaction of creep and fatigue. It is difficult to explain the interaction of the creep and fatigue with indication of frequency but the dependency of the time should be considered. The formulation of material varieties causing by interaction of creep and fatigue is required in the accumulative damage method. The strain range partition method requires some of modification corresponding to the changes in temperature and load. All of other method also comprehended with above mentioned problems. Generally, in this field, the variety of stress-strain and suitable parameter is required and connective study between the macro and micro results seems to be insufficient. The linear damage rule is acquiring the support generally but it requires modification in the hgigh temperature instruments. The variety of stress effecting on crack and variety of stress on the metallurgical side are considered to be problems in the future days.

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반도체 봉지수지의 파괴 인성치 측정 및 패키지 적용 (Fracture Toughness Measurement of the Semiconductor Encapsulant EMC and It's Application to Package)

  • 김경섭;신영의;장의구
    • E2M - 전기 전자와 첨단 소재
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    • 제10권6호
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    • pp.519-527
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    • 1997
  • The micro crack was occurred where the stress concentrated by the thermal stress which was induced during the cooling period after molding process or by the various reliability tests. In order to estimate the possibility of development from inside micro crack to outside fracture, the fracture toughness of EMC should be measured under the various applicable condition. But study was conducted very rarely for the above area. In order to provide a was to decide the fracture resistance of EMC (Epoxy Molding Compound) of plastic package which is produced by using transfer molding method, measuring fracture is studied. The specimens were made with various EMC material. The diverse combination of test conditions, such as different temperature, temperature /humidity conditions, different filler shapes, and post cure treatment, were tried to examine the effects of environmental condition on the fracture toughness. This study proposed a way which could improve the reliability of LOC(Lead On Chip) type package by comparing the measured $J_{IC}$ of EMC and the calculated J-integral value from FEM(Finite Element Method). The measured $K_{IC}$ value of EMC above glass transition temperature dropped sharply as the temperature increased. The $K_{IC}$ was observed to be higher before the post cure treatment than after the post cure treatment. The change of $J_{IC}$ was significant by time change. J-integral was calculated to have maximum value the angle of the direction of fracture at the lead tip was 0 degree in SOJ package and -30 degree in TSOP package. The results FEM simulation were well agreed with the results of measurement within 5% tolerance. The package crack was proved to be affected more by the structure than by the composing material of package. The structure and the composing material are the variables to reduce the package crack.ack.

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Application of a NDI Method Using Magneto-Optical Film for Micro-Cracks

  • Jaekyoo Lim;Lee, Hyoungno;Lee, Jinyi;Tetsuo Shoji
    • Journal of Mechanical Science and Technology
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    • 제16권5호
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    • pp.591-598
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    • 2002
  • Leakage magnetic flux is occurred in the cracked area of magnetized specimens, and also it changes the magnetic domain area of the magneto-optical film positioned on the specimen. It causes the change of the optical permeability of the magnetic domain on the crack area. So crack images can be obtained easily using this principle. On the other hand, utilizing a laser in this method makes possible to perform a remote sensing by detecting the light intensity contrast between cracked area and normal area. This paper shows the application of non-destructive inspection system taking advantage of magneto-optical method for micro-cracks and presents examples applied to the several types of specimens having fatigue cracks and fabricated cracks using this method. Also the authors prove the possibility of this method as a remote sensing system under the oscillation load considering application to real fields.

고주파 표면경화재의 내부개재물의 분포와 피로강도에 관한 연구 (A Study on the Distribution of Internal Inclusions and the Fatigue Strength of Induction Surface Hardened Steel)

  • 송삼홍;최병호
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 추계학술대회논문집A
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    • pp.333-338
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    • 2000
  • Induction surface hardening is widely used to enhance local strength and hardness. However, most research is only to have a focus on fatigue life and fatigue behavior is not so much studied. So, in this study, Cr-Mo steel alloy(SCM440) was used to show the effect of residual stress and micro hole on the fatigue strength for base metal and induction surface hardened specimen. In addition, the fatigue characteristic between surface hardened and fully hardened steel is somewhat different. It is caused by hardness distribution, residual stress and inclusions etc.. Crack origins are generally micro inclusions for the high strength steel. So, the distribution of inclusions is analyzed statistically.

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Non-Destructive Detection of Hertzian Contact Damage in Ceramics

  • Ahn, H.S.;Jahanmir, S.
    • Tribology and Lubricants
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    • 제11권5호
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    • pp.114-121
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    • 1995
  • An ultrasonic technique using normal-incident compressional waves was used to evaluate the surface and subsurface damage in ceramics produced by Hertzian indentation. Damage was produced by a blunt indenter (tungsten carbide ball) in glass-ceramic, green glass and silicon nitride. The damage was classified into two types; (1) Hertzian cone crack, in green glass and fine grain silicon nitride, and (2) distributed subsurface micro fractures, without surface damage, produced in glass ceramic. The ultrasonic technique was successful in detecting cone craks. The measurement results with the Hertzian cone cracks indicated that cracks perpendicular to the surface could be detected by the normal-incident compressional waws. Also shown is the capability of normal-incident compressional waves in detection distributed micro-sized cracks size of subsurface microfractures.

저탄소강의 표면결개 방의 영향에 의한 피로강도의 정량적 평가 (Quantitative Evaluation of Fatigue Strength using a Surface defective Low Carbon Steel)

  • 윤명진
    • 한국생산제조학회지
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    • 제4권4호
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    • pp.42-49
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    • 1995
  • It is not clearly known how defects or inclusions of a low carbon steel affect a fatigue strength. We study this issue using SM15C materials. The investigation is carried out by a quantitative evaluation, and experimental findings are: (1) a fatigue limit of A series smooth specimen is 205MPa, and that of B, C, D series is 245MPa, 304MPa and 245MPa, respectively. (2) the fatigue limit varies with respects to the stress distribution I the vicinity of a defects and crack. (3) the micro hole creates a half-circular shape crack, while the hole depth is not critical to the fatigue strength, (4) considering the fatigue strength, the hole diameter is more significant than the hole depth, and (5) Fatigue limit of artificially defected specimen is lower than that of a flawless one (5-10%), however, there exist allowance size and depth of defect which don't get to influence at fatigue limit.

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고속 경질 크롬 도금 용액 개발에 관한 연구 (A study for development of high speed hard chrome plating solution)

  • 추현식;이홍로
    • 한국표면공학회지
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    • 제25권5호
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    • pp.263-269
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    • 1992
  • To enhancing efficiency of hard chrome plating solution more highly, cathode current efficiency were surveyed connected with hardness of deposits, surface morphology, TEM analysis and corrosion test of anode materials. Efficiency war increased up to 26% values by adding catalyst and two kind of additives. With given bath composition and 6$0^{\circ}C$, 60A/d$\m^2$ electrolosis conditionss bright and micro cracked deposits were well obtained, which showed HV 1000 values. From corrosion tests, anode materials such as Pb-Te (0.02%) and Pb-Ag(1%) showed most anti-corrosive results. Through SEM micrograph observations, ef-fects of additives on levelling, brightness and micro crack properties of hard chrome deposits could be con-firmed. Also, through TEM analysis the fact that deposits from crack free solution or high speed solution were more fine than from sargent solution could be confirmed.

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스테인리스 304 슬라브의 HCR 조건시 열적/기계적 거동 (Thermo-Mechanical Behavior of Type 304 Stainless Slab in Hot Charge Rolling Condition)

  • C.G. Sun;S.M. Hwang
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 추계학술대회논문집
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    • pp.183-186
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    • 2003
  • A finite element-based, integrated process model is presented for a three dimensional, coupled analysis of the thermal and mechanical behavior of type 304 stainless slab during hot charge rolling (HCR) and cold charge rolling (CCR) processes. The validity of the proposed model is examined through comparison with measurements. The susceptibility on micro-crack initiation or propagation due to the thermal stress in these two different process conditions was examined. The model's capability of revealing the effect of diverse process parameters is demonstrated through a series of process simulation.

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