• Title/Summary/Keyword: Micro ribs

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Evaluation of Mechanical Properties for Barrier Rib Using Micro-Tip Indenter

  • Jung, Byung-Hae;Cha, Myung-Ryoung;Jun, Jae-Sam;Kim, Hyung-Sun;Baek, Se-Kyong;Kim, Yong-Seog
    • 한국정보디스플레이학회:학술대회논문집
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    • 2003.07a
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    • pp.771-774
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    • 2003
  • The mechanical properties of barrier ribs in PDP require quantification in order to control the defects and to increase the yield in the process. Several different types of rib materials were tested for hardness (H) and Young's modulus (E) with a microtip indenter (Berkovich type). For the assessment of fracture toughness of the rib, a macro Vikers indenter was used. The materials with 30wt% of filler were fired at between $490^{\circ}C$ and $570^{\circ}C$. As a result, the composite became fully densified at $520^{\circ}C$, which is near the T s (Littleton softening point) of glass frit. As the filler content increased, the fracture toughness also $(K_{IC})$ increased in the range of 0.60 to 2.63 $MPa{\cdot}m^{0.5}$ after sintering at $550^{\circ}C$. The results suggest that the application of a nano-indenter would be useful for testing the mechanical properties of barrier ribs.

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Influence of Number of Twist on Tensile Behavior of High Performance Fiber Reinforced Cementitious Composites with Twisted Steel Fibers (비틀림 강섬유의 비틀림 횟수가 고성능 섬유보강 시멘트 복합재료의 인장거동에 미치는 영향)

  • Kim, Dong-Joo
    • Journal of the Korea Concrete Institute
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    • v.22 no.4
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    • pp.575-583
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    • 2010
  • This research investigated the influence of the number of twist on single fiber pullout behavior of Twisted steel (T-) fiber and tensile behavior of high performance cementitious composites reinforced with the (T-) fibers (HPFRCC). Micromechanical pullout model for T- fibers has been applied to analytically investigate the influence of various fiber parameters including the number of twist on single fiber pullout behavior; and, to optimize the number of twist to generate larger pullout energy during fiber pullout without fiber breakage. In addition, an experimental program including single fiber pullout and tensile tests has been performed to investigate the influence of twist ratio experimentally. Two types of T- fiber with different twisted ratios, T(L)- fiber (6ribs/30 mm) and T(H)- fiber (18ribs/30 mm), were tested. T(L)- fiber produced higher equivalent bond strength (larger pullout energy) although T(H)- fiber produced higher pullout stress during pullout since T(H)- fiber showed fiber breakage during pullout. Tensile test results confirmed that T(L)- fiber in high strength mortar generates better tensile performance of HPFRCC, e.g., load carrying capacity, strain capacity and multiple micro-cracking behavior.

Prediction of Wrinkling in Micro R2R Forming and Its Improvement (마이크로 R2R 성형에서 주름의 발생 예측과 개선)

  • Min, B.W.;Seo, W.S.;Kim, J.B.;Lee, H.J.;Lee, S.H.;Kim, J.H.
    • Transactions of Materials Processing
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    • v.20 no.1
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    • pp.42-47
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    • 2011
  • Recently, with the merits of simplicity, ease of mass production and cost effectiveness, a roll-to-roll (R2R) forming process is tried to be employed in the manufacturing of the circuit board, barrier ribs and other electronic device. In this study, the roll-to-roll process for the forming of micro-pattern in electronic device panel is designed and analyzed. In the preliminary experiments, two major defects, i.e., crack near the dimple wall and wrinkling on outside region of dimple, are found. The study on the crack prevention is carried out in previous works by authors. In this study, the cause of wrinkling and modification of tooling to prevent the wrinkling is studied. The main cause of wrinkling is considered to be the uneven material flow along the rolling direction. To reduce or to retard the wrinkling initiation, a dummy shape on outside the pattern is introduced. From the finite element analysis results, it is shown that the dummy shape can reduce the uneven material flow significantly. Finally the effect of dimensions of the dummy shape on material flow is investigated and the optimum dimensions are found.

Heat Transfer in a Duct with Various Cross Section of Ribs (초소형 열병합발전시스템(${\mu}CHP$) 운전거동 시뮬레이션 프로그램 개발)

  • Cho, Woo-Jin;Lee, Kwan-Soo;Kim, In-Kyu
    • Proceedings of the SAREK Conference
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    • 2009.06a
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    • pp.172-176
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    • 2009
  • We developed a program, "CogenSim-$\mu$," to simulate the operation of micro-combined heat and power (${\mu}CHP$) system. The CogenSim-$\mu$ can reflect the variation of energy efficiency by handling the real-time loads (heat and power) fluctuation. The result obtained using this program was compared with the real operation of 30 kWe gas engine driven ${\mu}CHP$. It was found that the CogenSim-$\mu$ could predict the amount of generated-power, recovered-heat and consumed-fuel with the error less than 3%, and heat and power efficiency with the error less than 4%. The CogenSim-$\mu$ reconstructed the profile of on-off cycle, which represented the operation of a facility, with more than 93% accuracy. The CogenSim-$\mu$ can reflect the effects of various factors such as size of thermal storage tank, desired temperature of reservoir water, natural frequency of generator, etc. As a result, the CogenSim-$\mu$ can be used to optimize the ${\mu}CHP$ operation.

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Fabrication of Sub-100 nm Embossing Patterns using Weakly-Polymerized Region via Long-Exposure Technique (LET) in Two-Photon Polymerization (긴 레이저 조사방식에 의한 저밀도 이광자 광중합 영역을 이용한 Sub-100nm 정밀도의 엠보싱 패턴제작)

  • Park, Sang-Hu;Lim, Tae-Woo;Yang, Dong-Yol
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.1 s.190
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    • pp.64-70
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    • 2007
  • A long-exposing technique (LET) has been conducted to create nanoscale patterns applicable to diverse micro-devices using two-photon polymerization (TPP). By the weakly-polymerized region via the LET, double-layered embossing patterns can be fabricated simply in a single step. The LET makes possible a voxel and its surrounding to be fully grown into more than 500 nm in lateral size and weakly-polymerized region (WPR), respectively. In the WPR. interconnecting ribs between voxels are generated, and they lead to the creation of double-layered dot patterns. Moreover, by controlling the distance between voxels, various shapes of interconnecting rib can be fabricated when the LET is applied. Various embossing patterns were fabricated to evaluate the usefulness of the proposed technique as a novel nanopatterning technique in TPP.

Feasibility of BaO-ZnO-$B_2O_3$ based Glass as a Host to Employ Various Ceramic Fillers to be applied to Barrier Ribs in Plasma Display Panels

  • Kim, Sang-Gon;Shin, Hyun-Ho;Park, Jong-Sung;Hong, Kug-Sun;Kim, Hyung-Sun
    • Journal of Information Display
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    • v.5 no.3
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    • pp.25-29
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    • 2004
  • Effects of additing various types of ceramic fillers to the BZB-based glass on the thermo-chemical stability, optical reflectance, and mechanical properties were investigated. The glass system demonstrated the feasibility to host various types of ceramic fillers to form micro-composites at the processing temperature suitable for PDP systems. The optical reflectance and mechanical strength of the filler-glass composites were improved as compared to the glass itself. These results demonstrate the feasibility of applying the Pb-free BZB-based glass system as a matrix for employing various types of crystalline ceramic fillers to be used as barrier rib materials in plasma display panels.

Parametric Study on Design of Composite-Foam Sandwich Structures for Micro EDM Machine tool structures (미세 방전가공 기계 구조를 위한 복합재료-포움 샌드위치 구조 설계에 관한 파라메트릭 연구)

  • Kim Dae-Il;Chang Seung-Hwan
    • Composites Research
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    • v.19 no.2
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    • pp.13-19
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    • 2006
  • In this paper, parametric study was carried out to design sandwich structures for EDM machines controlling stacking sequence, stacking thickness of composites and rib configuration. Sandwich structures which are dealt with in this paper are composed of fibre reinforced composite for skin material and foam or resin concrete for core materials. The sandwich column has cruciform rib to enhance bending stiffness of the structure and the bed has several vertical ribs to resist the normal forces and vibration. The design parameters such as rib thickness and stacking sequence were controlled to enhance the system robustness. Finite element analysis was also carried out to verify the variation of static and dynamic stiffness of the structures according to the variation of the parameters. Vibration tests were performed to verify the natural frequencies and damping ratios of the manufactured composite structures. The appropriate shape and configuration conditions for micro-EDM machine structures are proposed.

Microtopography Effects on Rainfall and Sediment Runoff in Arid and Semiarid Region (건조 및 반건조 지대의 미세지형이 강우 및 유사 유출 특성에 미치는 영향)

  • Kim, Soyoung;Jeong, Minyeob;Kim, Dae-Hong
    • Proceedings of the Korea Water Resources Association Conference
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    • 2021.06a
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    • pp.174-174
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    • 2021
  • 지표면에서 소규모의 요철로 이루어진 미세지형 (Micro Topography)은 자연 지형의 일반적인 특징이다. 지표면에서의 흐름해석 시 이러한 미세지형에 의한 효과를 정확히 고려하기 위해서는 고해상도의 지형격자를 사용하여야 하나, 대부분의 지표유출모델은 미세지형이 존재하지 않는 저해상도의 거친 표면으로 간주함으로써 바닥 마찰 효과를 증가시켜 미세지형에 의한 영향을 대략적으로만 반영한다. 본 연구에서는 보다 정확한 강우-유출 및 유사-유출 해석을 목적으로 고해상도의 지형격자를 사용하여 미세지형을 포함한 건조 및 반건조 지대에서의 흐름을 수치적으로 모의하였다. 미세지형의 형태는 마루와 골 사이가 직선으로 이루어진 파동의 형태로 이상화 하였으며, 파동의 진폭과 파장을 조절하여 다양한 형태의 미세지형을 고려하였다. 수치모형은 흐름의 움직임에 대한 Saint-Venant 방정식과 침식 및 유사이송에 대한 Hairsine-Rose 방정식을 함께 계산하는 통합모형인 tRIBS-FEaST를 사용하였다. 수치 모의 결과에서 나타난 미세지형의 핵심 영향은 최대 유량 및 유사량 도달시간의 지연, 유사 입자 크기별 유사-유출량 증감, 그리고 하천 유출(stream flow)의 생성이었다. 또한, 미세지형의 형태에 따라 미세지형과 강우-유출 및 유사-유출 사이에 비례 혹은 반비례 관계가 성립함을 보였다. 수치 모의 결과를 종합적으로 검토하여 미세지형이 강우-유출과 유사-유출에 미치는 영향에 대해 논의하였으며, 기존 Manning 거칠기 계수를 통한 해석 방법의 적부를 판단하였다.

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Effect of Additives on the Refractive Index of B2O3-SiO2-Al2O3 Glasses for Photolithographic Process in Electronic Micro Devices

  • Won, Ju-Yeon;Hwang, Seong-Jin;Lee, Jung-Ki;Kim, Hyung-Sun
    • Korean Journal of Materials Research
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    • v.20 no.7
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    • pp.370-373
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    • 2010
  • In fabricating plasma display panels, the photolithographic process is used to form patterns of barrier ribs with high accuracy and high aspect ratio. It is important in the photolithographic process to control the refractive index of the photosensitive paste. The composition of this paste for photolithography is based on the $B_2O_3-SiO_2-Al_2O_3$ glass system, including additives of alkali oxides and rare earth oxides. In this work, we investigated the density, structure and refractive index of glasses based on the $B_2O_3-SiO_2-Al_2O_3$ system with the addition of $Li_2O$, $K_2O$, $Na_2O$, CaO, SrO, and MgO. The refractive index of the glasses containing K2O, Na2O and CaO was similar to that of the [BO3] fraction while that of the SrO, MgO and Li2O containing glasses were not correlated with the coordination fraction. The coordination number of the boron atoms was measured by MAS NMR. The refractive index increased with a decrease of molar volume due to the increase in the number of non-bridging oxygen atoms and the polarizability. The lowest refractive index (1.485) in this study was that of the $B_2O_3-SiO_2-Al_2O_3-K_2O$ glass system due to the larger ionic radius of $K^+$. Based on our results, it has been determined that the refractive index of the $B_2O_3-SiO_2-Al_2O_3$ system should be controlled by the addition of alkali oxides and alkali earth oxides for proper formation of the photosensitive paste.

An Analysis of Formability of Micro Pattern Forming on the Thin Sheet Metal (마이크로 박판 미세 패턴 성형공정의 성형성에 대한 해석적 연구)

  • Cha, Sung-Hoon;Shin, Myung-Soo;Kim, Jong-Ho;Lee, Hye-Jin;Kim, Jong-Bong
    • Elastomers and Composites
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    • v.44 no.4
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    • pp.384-390
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    • 2009
  • Roll-to-roll forming process is one of important metal processing technology because the process is simple and economical. These days, with these merits, roll-to-roll forming process is tried to be employed in manufacturing the circuit board, barrier ribs and solar cell plate. The solar cell plate may have millions of patterns, and the analysis of forming considering all the patterns is impossible due to the computational costs. In this study, analyses are carried out for various numbers of patterns and the results are compared. It is shown that the analyses results with four row patterns and twelve row patterns are same. So, it is considered that the analysis can be carried out for only four rows of pattern for the design of incremental roll-to-roll forming process. Also formability is analysed for various number of mesh, protrusion shapes and forming temperature.