• 제목/요약/키워드: Micro plastic

검색결과 376건 처리시간 0.028초

가스분무법에 의한 Fe계 비정질 분말의 제조와 볼밀링공정에 의한 연질 Cu분말과의 복합화 및 SPS 거동 (II) - II. 복합분말의 SPS와 특성 - (Production of Fe Amorphous Powders by Gas-Atomization Process and Subsequent Spark Plasma Sintering of Fe amorphous-ductile Cu Composite Powder Produced by Ball-milling Process (II) - II. SPS Behaviors of Composite Powders and their Characteristics -)

  • 김진천;김지순;김휘준;김정곤
    • 한국분말재료학회지
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    • 제16권5호
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    • pp.326-335
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    • 2009
  • Fe based (Fe$_{68.2}$C$_{5.9}$Si$_{3.5}$B$_{6.7}$P$_{9.6}$Cr$_{2.1}$Mo$_{2.0}$Al$_{2.0}$) amorphous powder, which is a composition of iron blast cast slag, were produced by a gas atomization process, and sequently mixed with ductile Cu powder by a mechanical ball milling process. The Fe-based amorphous powders and the Fe-Cu composite powders were compacted by a spark plasma sintering (SPS) process. Densification of the Fe amorphous-Cu composited powders by spark plasma sintering of was occurred through a plastic deformation of the each amorphous powder and Cu phase. The SPS samples milled by AGO-2 under 500 rpm had the best homogeneity of Cu phase and showed the smallest Cu pool size. Micro-Vickers hardness of the as-SPSed specimens was changed with the milling processes.

摩擦熔接機械 의 自動생산品質制御 實時間 評價 (Real-time evaluation of automatic production quality control for friction welding machine)

  • 오세규;임우조;김형자
    • 대한기계학회논문집
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    • 제9권6호
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    • pp.757-766
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    • 1985
  • 본 연구에서는 기계공업 분야에서 많이 이용되는 구조용 합금강인 Cr-Mo강 (SCM4)과 쾌삭강(SUM31, SUM24L)과의 이종강봉 마찰용접에서 소성변형중에 발생된 초 기 AE량과 용접 품질(강도)제어 사이에 역시 정량적 상관성이 성립함을 용접 회전수, 용접에너지, 용접 업셋 및 용접 시간 등을 매개 변수로 하여 실험과 계산을 통해 입증 하고, 이를 상관식의 95% 신뢰성을 확인한 후, 본 연구의 최종 목적으로서, 마찰용접 평가의 자동화가 이루어지게 하였다.

취성/연성 파괴에 대한 수명예측 모델 및 신뢰성 설계 (Development of Reliability Design Technique and Life Prediction Model for Electronic Components)

  • 김일호;이순복
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2007년도 춘계학술대회A
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    • pp.1740-1743
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    • 2007
  • In this study, two types of fatigue tests were conducted. First, cyclic bending tests were performed using the micro-bending tester. A four-point bending test method was adopted, because it induces uniform stress fields within a loading span. Second, thermal fatigue tests were conducted using a pseudo power cycling machine which was newly developed for a realistic testing condition. The pseudo-power cycling method makes up for the weak points in a power cycling and a chamber cycling method. Two compositions of solder are tested in all test condition, one is lead-free solder (95.5Sn4.0Ag0.5Cu) and the other is eutectic lead-contained solder (63Sn37Pb). In the cyclic bending test, the solder that exhibits a good reliability can be reversed depending on the load conditions. The lead-contained solders have a longer fatigue life in the region where the applied load is high. On the contrary, the lead-free solder sustained more cyclic loads in the small load region. A similar trend was detected at the thermal cycling test. A three-dimensional finite element analysis model was constructed. A finite element analysis using ABAQUS was performed to extract the applied stress and strain in the solder joints. A constitutive model which includes both creep and plasticity was employed. Thermal fatigue was occurred due to the creep. And plastic deformation is main damage for bending failure. From the inelastic energy dissipation per cycle versus fatigue life curve, it can be found that the bending fatigue life is longer than the thermal fatigue life.

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자동차용 인스트루먼트 패널의 사출압력 최소화를 위한 밸브 게이트 열림 시점 결정 (Determination of Valve Gate Open Timing for Minimizing Injection Pressure of an Automotive Instrument Panel)

  • 조성빈;박창현;표병기;최동훈
    • 한국자동차공학회논문집
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    • 제20권4호
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    • pp.46-51
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    • 2012
  • Injection pressure, an important factor in filling process, should be minimized to enhance injection molding quality. Injection pressure can be controlled by valve gate open timing. In this work, we decided the valve gate open timing to minimize the injection pressure. To solve this design problem, we integrated MAPS-3D (Mold Analysis and Plastic Solution-3Dimension), a commercial injection molding CAE tool, to PIAnO (Process Integration, Automation and Optimization), a commercial PIDO (Process Integration, and Design Optimization) tool using the file parsing method. In order to reduce computational cost, we performed an approximate optimization using meta-models that replaced expensive computer simulations. At first, we carried out DOE (Design of Experiments) using OLHD (Optimal Latin Hypercube Design) available in PIAnO. Then, we built Kriging models using the simulation results at the sampling points. Finally, we used micro GA (Genetic Algorithm) available in PIAnO. Using the proposed design approach, the injection pressure has been reduced by 13.7% compared to the initial one. This design result clearly shows the validity of the proposed design approach.

계란 등급판정을 위한 파각란 자동 검사 시스템 (Automatic Eggshell Crack Detection System for Egg Grading)

  • 최완규;이강진;손재룡;강석원;이호영
    • Journal of Biosystems Engineering
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    • 제33권5호
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    • pp.348-354
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    • 2008
  • Egg grading is determined by exterior and interior quality. Among the evaluation methods for the egg quality, a candling method is common to identify eggs with cracked shells and interior defects. But this method is time-consuming and laborious. In addition, practically, it is challenging to detect hairline and micro cracks. In this study, an on-line inspection system based on acoustic resonance frequency analysis was developed to detect hairline cracks on eggshells. A roller conveyor was used to transfer eggs along one lane to the impact position where each of eggs rotated by the roller was excited with an impact device at four different locations on the eggshell equator. The impact device was consisted of a plastic hammer and a rotary solenoid. The acoustic response of the egg to the impact was measured with a small condenser microphone at the same position as the impact device was installed. Two acoustic parameters, correlation coefficient for normalized power spectra and standard deviation of peak resonant frequencies, were used to detect cracked eggs. Intact eggs showed relatively high correlations among the four normalized power spectra and low standard deviations of the four peak resonant frequencies. On the other hand, cracked eggs showed low correlations and high standard deviations as compared to the intact. This method allowed a crack detection rate of 97.6%.

가압 소결법으로 합성된 Ti3SiC2 소결체의 기계적 특성 (Mechanical Properties of Bulk Ti3SiC2 Synthesized by a Hot Press Sintering)

  • 조경선;황성식;권혁보;박상환
    • 한국세라믹학회지
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    • 제47권6호
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    • pp.560-565
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    • 2010
  • Nano laminated bulk $Ti_3SiC_2$ was synthesized by hot press process using TiCx/Si powder mixture at the temperature range of $1300^{\circ}C\sim1500^{\circ}C$. pure $Ti_3SiC_2$ was synthesized by a hot pressing above $1400^{\circ}C$, while unreacted TiCx were remained in bulk $Ti_3SiC_2$ which synthesized below $1400^{\circ}C$. The sintering density of bulk $Ti_3SiC_2$ were varied with the amount of TiCx. It was found that the mechanical properties and micro structures of bulk $Ti_3SiC_2$ were closely related to the amounts of TiCx which was controlled by the hot pressing temperature. The TiCx increase the flexural strength of bulk $Ti_3SiC_2$, while the fracture toughness and thermal shock resistance of bulk $Ti_3SiC_2$ were decreased with the content of TiCx. The plastic deformations of bulk $Ti_3SiC_2$ were appeared above $1000^{\circ}C$.

핵연료 봉의 마찰변태구조 관찰과 프레팅 마멸 특성 (Observation of Tribologically Transformed Structures and fretting Wear Characteristics of Nuclear Fuel Cladding)

  • 김경호;이민구;이창규;위명용;김흥회
    • 대한기계학회논문집A
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    • 제26권12호
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    • pp.2581-2589
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    • 2002
  • In this research, fretting tests were conducted in air to investigate the wear characteristics of fuel cladding materials with the fretting parameters such as normal load, slip amplitude, frequency and the number of cycles. A high frequency fretting wear tester was designed for this experiment by KAERI. After the experiments, the wear volume and the shape of wear contour were measured by the surface roughness tester. Tribologically transformed structures(TTS) were analysed by means of optical and scanning electron microscopes to identify the main wear mechanisms. The results of this study showed that the wear volume were increased with increasing slip amplitude, and the shape of wear contour was transformed V-type to W-type. Also, it was found that the critical slip amplitude was 168${\mu}{\textrm}{m}$. These phenomena mean that wear mechanism transformed partial slip to gross slip to accelerate wear volume. The wear depth increased with an increase of friction coefficient due to increase of normal load and frequency. The fretting wear mechanisms were believed that, after adhesion and surface plastic deformation occurred by relative sliding motion on the contact between two specimens, TTS creation was induced by surface strain hardening and wear debris were detached from the contact surface which were produced by the micro crack propagation and creation.

Modeling of RC shear walls strengthened by FRP composites

  • Sakr, Mohammed A.;El-khoriby, Saher R.;Khalifa, Tarek M.;Nagib, Mohammed T.
    • Structural Engineering and Mechanics
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    • 제61권3호
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    • pp.407-417
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    • 2017
  • RC shear walls are considered one of the main lateral resisting members in buildings. In recent years, FRP has been widely utilized in order to strengthen and retrofit concrete structures. A number of experimental studies used CFRP sheets as an external bracing system for retrofitting of RC shear walls. It has been found that the common mode of failure is the debonding of the CFRP-concrete adhesive material. In this study, behavior of RC shear wall was investigated with three different micro models. The analysis included 2D model using plane stress element, 3D model using shell element and 3D model using solid element. To allow for the debonding mode of failure, the adhesive layer was modeled using cohesive surface-to-surface interaction model at 3D analysis model and node-to-node interaction method using Cartesian elastic-plastic connector element at 2D analysis model. The FE model results are validated comparing the experimental results in the literature. It is shown that the proposed FE model can predict the modes of failure due to debonding of CFRP and behavior of CFRP strengthened RC shear wall reasonably well. Additionally, using 2D plane stress model, many parameters on the behavior of the cohesive surfaces are investigated such as fracture energy, interfacial shear stress, partial bonding, proposed CFRP anchor location and using different bracing of CFRP strips. Using two anchors near end of each diagonal CFRP strips delay the end debonding and increase the ductility for RC shear walls.

수형목 민초피나무의 기내 대량 증식 (Micropropagation of Superior Variety of Japanese Pepper Tree (Zanthoxylum piperitum Dc.))

  • Sung Ho SON;Seong Doo HUR;Jung Hee KIM;Yun Hee LEE;Mee Hee KIM;Jin Seon PARK;Young Wook LEE;Heung Kyu MOON;Yang YOUN
    • 식물조직배양학회지
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    • 제22권3호
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    • pp.127-130
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    • 1995
  • 생산성이 높고 가시가 없는 초피나무의 2단계 대량증식이 가능하였다. 기내 줄기의 생장에는 대체로 DKW 배지가 좋은 반등을 보였으며, 수평으로 120$^{\circ}$각도를 준 플라스틱 Petri dish에서 다경 줄기를 유도할 때에는 BAP 0.89 $\mu$M이 적당한 것으로 나타났다. 다경 줄기를 유도한 후, 수직으로 세운 Petri dish의 윗면에 5-7개의 구멍을 낸 다음, 30% 정도의 빛만 투과할 수 있는 조건의 온실에서 환경순화를 시켰다. 이들 다경 줄기의 기저부를 제거한 다음 각각의 줄기를 피트 플러그에 이식한 결과, 100%의 발근율을 얻었다. 폿트에서 약 6개월 가량 유지하였을 때에도 선발목에서와 같이 줄기에 가시가 형성되지 않았으며, 향후 생산성에 대한 검정이 이루어지면, 조직배양에 의한 실용화가 가능할 것으로 생각된다.

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잔사회를 이용한 인공경량골재의 발포기구 (Bloating mechanism of artificial lightweight aggregate with reject ash)

  • 이기강
    • 한국결정성장학회지
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    • 제22권3호
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    • pp.158-163
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    • 2012
  • 본 연구는 석탄 잔사회의 재활용률을 높이기 위하여 잔사회 인공경량골재의 발포기구를 규명하는 것이다. 본 실험의 원료는 잔사회와 준설토이다. 인공경량골재는 10 mm 크기의 구형 성형체를 제조하고, 이를 승온소성법으로 $1200^{\circ}C$에서 $1275^{\circ}C$까지 소결하였다. 인공경량골재의 온도별, 조성별 비중 및 흡수율 등의 물성을 측정하고, 단면과 표면을 관찰하였다. 비중 곡선의 결과 잔사회 함량이 80 wt.%일 때 변곡점을 나타내었다. 잔사회 인공경량골재의 미세구조를 관찰한 결과 잔사회 함량이 80 wt.%를 넘으면 블랙코어가 없고, 자기화 발포로 균일한 미세기공이 다량으로 존재하며, 잔사회 함량이 80 wt.% 이하이면 잔사회 인공경량골재는 블랙코어가 존재하면서 매우 큰 기공이 불균일하게 존재한다.