• Title/Summary/Keyword: Micro features

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Numerical Simulation of the Mixing and Flow Characteristics in a Micro Cyclone Combustor (마이크로 사이클론 연소기의 혼합 및 유동특성에 관한 수치해석 연구)

  • Oh, Chang-Bo;Choi, Byung-il;Han, Yong-shik;Kim, Myung-bae;Hwang, Cheol-hong
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.1900-1905
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    • 2007
  • A micro cyclone combustor was developed to be used as a heat source of thermoelectric power generator (TPG). The cyclone combustor was designed so that fuel and air were supplied to the combustion chamber separately. The mixing and flow characteristics in the combustor were investigated numerically. The global equivalence ratio (${\Phi}$), defined using the fuel and air flow rates, was introduced to examine the flow features of the combustor. The mixing of fuel and air inside the combustor could be well understood using the fuel concentration distribution. It was found that the weak recirculating zone was formed upper the fuel-supplying tube in case of ${\Phi}$ < 1.0. In addition, it was found that small regions that have a negative axial velocity exist near the fuel injection ports. It is assumed that these negative axial velocity regions can stabilize a flame inside the micro cyclone combustor.

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Characteristics of Micro-Machining Using Two-Dimensional Tool Vibration

  • Ahn, Jung-Hwan;Lim, Han-Seok;Son, Seong-Min
    • International Journal of Precision Engineering and Manufacturing
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    • v.2 no.3
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    • pp.41-46
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    • 2001
  • This paper discusses the feasibility of improving micro-machining accuracy by using two-dimensional(2-D) vibration cutting. Vibration cutting is generated by two piezo actuators arranged orthogonally : one is actuated by a sine curve voltage input, and the other is actuated by a phase-shifted sine curve voltage. A tool attached to the vibrator oscillates in a 2-D elliptical motion, depending on the frequencies, amplitudes, and the phase shifts of two input signals and the workpiece feedrate. Along the elliptical tool locus, cutting is done in the lower part, and non-cutting is done in the upper part. By this way a unique feature of 2-D vibration cutting, that is, air lubrication between a tool and chips, is caused. Another unique feature of 2-D vibration cutting was experimentally verified, that is, some negative thrust force occurs as the direction of chip movement on a tool rake face is reversed. Those features not only help chips flow smoothly and continuously but also reduce cutting force, which results in a higher quality machined surface. Through tool path simulations and experiments under several micro-machining conditions, the 2-D vibration cutting, compared to conventional cutting, was found to result in a great decrease in the cutting force, a much smoother surface, and much less burr.

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Elliptical Vibration Cutting with Variable Trajectory for Ultra-precision Micro-Machining (초정밀 미세가공을 위한 궤적 변화에 따른 타원 궤적 진동 절삭)

  • Kim, Gi-Dae;Loh, Byoung-Gook
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.11
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    • pp.52-58
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    • 2007
  • A cutting device capable of generating various shapes of the cyclic elliptical trajectory of a cutting tool was proposed and micro v-grooving experiments were performed to investigate the characteristics of elliptical vibration cutting (EVC). The proposed cutting device is comprised of a pair of parallel piezoelectric actuators with which harmonic voltages of varying phase difference and magnitude are supplied, creating various shapes of the elliptical tool path. The attributes of the elliptical locus involving the direction of the axis of an ellipse, the rotational direction and amplitudes of a trajectory were fine-tuned for stable operation of the EVC. The EVC characteristics performed with brass and copper revealed reduction in the cutting resistance and suppression of burr formation, resulting in the enhancement of form accuracy of machined micro-features. While the effect of the EVC increases with the increase of excitation frequency and the amplitude, it is found that a change in the cutting force decreases as the amplitude of an elliptical locus increases.

Flame Stabilization Mechanism of a Micro Cyclone Combustor (마이크로 사이클론 연소기의 화염 안정화 기구)

  • Oh, Chang-Bo;Choi, Byung-Il;Han, Yong-Shik;Kim, Myung-Bae;Hwang, Cheol-Hong
    • 한국연소학회:학술대회논문집
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    • 2007.05a
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    • pp.139-144
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    • 2007
  • A micro cyclone combustor was developed to be used as a component of mobile power generator (MPG). The cyclone combustor was designed so that fuel and air were supplied to the combustion chamber separately to prevent a flash-back. The flame shape stabilized inside the micro cyclone combustor was visualized experimentally and the flow field and the combustion characteristics of the combustor were investigated numerically. The global equivalence ratio (${\Phi}$), defined using the fuel and air flow rates, was introduced to examine the overall flow and flame features of the combustor. The flame stabilization mechanism could be well understood using the velocity distribution inside the combustor. For only non-reacting case, it was found that a weak recirculating zone was formed upper the fuel-supplying tube in case of ${\Phi}$ < 1.0. It was also found that small regions that have a negative axial velocity exist near the fuel injection ports for both of non-reacting and reacting case. It was identify that a flame front was stabilized at the negative axial velocity regions near the fuel injection ports.

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A Study on Forging Characteristic of Non-Heat Treated Micro-Alloyed Steel Using Finite Element Analysis (유한요소해석을 통한 비조질강 성형 특성 분석)

  • Kwon, Yong-Nam;Kim, S.W.;Lee, Y.S.;Lee, J.H.
    • Transactions of Materials Processing
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    • v.15 no.8 s.89
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    • pp.609-614
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    • 2006
  • Micro-alloyed steels(MA steels) for cold forging was developed to replace the usual quenched and tempered steel. MA steels have several advantages over the conventional quenched and tempered carbon steels. First of all, energy consumption could be lowered due to the elimination of spherodizing annealing and quenching/tempering heat treatment. Also, bending during quenching could be avoided when MA steels are applied for manufacturing of long fastener parts. However, larger amount of load is exerted on the dies compared than in the case of conventional mild steels, which might lead to the earlier fracture of dies, when MA forging steels are applied in forging practice. Therefore, die lift could be a critical factor to determine whether HA forging steels could be widely applied in cold forging practice. In the present study, authors have investigated the forging characteristics of non-heat treated micro-alloyed steel by using a series of experimental and numerical analyses. Firstly, microstructural features and its effect on the deformation behavior have been studied. Numerical analysis has been done on the forging of guide rod pin to investigate for the optimization of forging process and die stress prediction.

Characterization of Single-walled Carbon Nanotubes Synthesized by Water-assisted Catalytic Chemical Vapor Deposition

  • Lee, Yeon-Ja;Kim, Bawl;Yu, Zhao;Lee, Cheol-Jin
    • Proceedings of the Korean Vacuum Society Conference
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    • 2011.08a
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    • pp.381-381
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    • 2011
  • The influence of the water vapor on the growth of single-walled carbon nanotubes (SWCNTs) was investigated. SWCNTs were synthesized by catalytic chemical vapor deposition of acetylene over Fe-Mo/MgO catalyst with injection of water vapor. The morphologies and structures of the water-assisted SWCNTs were investigated according to the growth conditions such as water vapor concentrations, flow rate of the gas, furnace temperature, and growth time. Water-assisted SWCNTs exhibited large bundle morphological features with well-alignment of each CNT, while SWCNTs synthesized in the absence of water vapor showed entangled CNT with the random orientation. We also found that the diameter of the SWCNT bundle could be controlled by the growth condition. In our optimal growth condition, the product yield and the purity were 300 wt. % and 75%, which were 7.5 and 2.5 times higher than those of SWCNTs synthesized without water vapor, respectively. More detail discussion will be offered at the poster presentation.

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Numerical Simulation of the Mixing and Flow Characteristics in a Micro Cyclone Combustor (마이크로 사이클론 연소기의 혼합 및 유동특성에 관한 수치해석 연구)

  • Choi, Byung-ll;Han, Yong-Shik;Kim, Myung-Bae;Hwang, Cheol-Hong;Oh, Chang-Bo
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.31 no.12
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    • pp.1042-1047
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    • 2007
  • A micro cyclone combustor was developed to be used as a heat source of thermoelectric power generator (TPG). The cyclone combustor was designed so that fuel and air were supplied to the combustion chamber separately. The mixing and flow characteristics in the combustor were investigated numerically. The global equivalence ratio ($\Phi$), defined using the fuel and air flow rates, was introduced to examine the flow features of the combustor. The mixing of fuel and air inside the combustor could be well understood using the fuel concentration distribution. It was found that the weak recirculating zone was formed upper the fuel-supplying tube in case of ${\Phi}$<1.0. In addition, it was found that small regions that have a negative axial velocity exist near the fuel injection ports. It is assumed that these negative axial velocity regions can stabilize a flame inside the micro cyclone combustor.

Quantitative analysis of gas mixtures using a tin oxide gas sensor and fast pattern recognition methods (반도체식 가스센서와 패턴인식방법을 이용한 혼합가스의 정량적 분석)

  • Lee, Jeong-Hun;Cho, Jung-Hwan;Jeon, Gi-Joon
    • Proceedings of the KIEE Conference
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    • 2005.10b
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    • pp.138-140
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    • 2005
  • A fuzzy ARTMAP neural network and a fuzzy ART neural network are proposed to identify $H_2S$, $NH_3$ and their mixtures and to estimate their concentrations, respectively. Features are extracted from a micro gas sensor array operated in a thermal modulation plan. After dimensions of the features are reduced by a preprocessing scheme, the features are fed into the proposed fuzzy neural networks. By computer simulations, the proposed methods are shown to be fast in learning and accurate in concentration estimating. The results are compared with other methods and discussed.

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A Micro-observation on the Wing and Secondary Cracks Developed in Gypsum Blocks Subjected to Uniaxial Compression (일축압축상태의 석고 실험체에서 발생하는 날개크랙과 이차크랙에 대한 미시적 관측)

  • 사공명
    • Journal of the Korean Geotechnical Society
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    • v.19 no.2
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    • pp.171-178
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    • 2003
  • Wing and secondary cracks are unique types of cracks observed in rock masses subjected to uniaxial and biaxial compressive loading conditions. In this study, morphological features of wing and secondary cracks developed in gypsum specimens are investigated in the macro and micro scales. Along the path of wing crack, microtensile cracks are observed. Microtensile cracks coalesce with pores and show branch phenomenon. From the onset of the wing crack, multiple initiations of microtensile cracks are observed. Microtensile cracks show tortuous propagation paths and relatively constant aperture of the cracks during the propagation. It is shown that microtensile cracks propagate by splitting failure. At the micro scale, microfsults are observed in the path of the secondary cracks. Along the path of the secondary cracks, separation of grains and conglomerate grains, oblique microfaults, and irregular aperture of microfault are observed. These features show that the secondary cracks are produced in shear mode. The measured sizes of fracture process zone across the propagation direction near the tip of wing and secondary cracks range from 10$\mu{m}$ to 20$\mu{m}$ far wing cracks and from 100$\mu{m}$ to 200$\mu{m}$ for secondary cracks, respectively.

Effect of MgO addition in glass composition on the strength of zirconia-glass composites (지르코니아-유리복합체용 글래스의 조성에서 MgO의 함량 변화가 강도에 미치는 영향)

  • Lee, Kyu-Sun;Lee, Chang-Wan;Lee, Chae-Hyun
    • Journal of Technologic Dentistry
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    • v.29 no.1
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    • pp.23-34
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    • 2007
  • The quantity of MgO in the Zirconia of 20wt% Frit has been varied and the sintering temperature has been differentiated to monitor the changes in the mechanical features. The rise of sintering temperature from 1100$^{\circ}C$ to 1300$^{\circ}C$ was followed by higher sintering density. And, at a sintering temperature, the increase of the quantity of MgO was followed by lower sintering density. The bending strength has been lowered as the quantity of MgO increases in the Zirconia of 20wt% Frit, which seems to be because the MgO functions as impurities degrading the mechanical features. In terms of micro-structure analysis, the pore has been greatly enlarged, while the density varied very little, when the MgO of 3wt% was added. The size of pore became smaller as the added quantity of MgO increased larger in the sequence of 5wt% and 7wt%. But, the pore-generating rate became higher as the added quantity of MgO increased in the sequence of 3wt%, 5wt% and 7wt%. Thus, it is possible to summarize that the small quantity of MgO, say, of 3wt%, promotes the grain growth, and the large quantity of MgO, say, of 7wt%, hinders the grain growth. Also, if the quantity of MgO exceeds some level, the MgO hinders substances from moving, which, ultimately, keeps blowholes from becoming enlarged or extinct, and makes pores small and dispersed in broad area. In conclusion, the study on the change in the size of pore shows that the larger the quantity of MgO is, the more the micro pores are, thereby degrading the mechanical features.

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