• 대한기계학회:학술대회논문집
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• 대한기계학회 2007년도 춘계학술대회B
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• pp.2666-2671
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• 2007

This work presents microchannel heat sink shape optimization procedure using Kriging method. Design variables relating to microchannel width, depth and fin width are selected, and thermal resistance has been taken as objective function. Design points are selected through a three-level fractional factorial design of sampling method. Navier-Stokes and energy equations for laminar flow and conjugate heat transfer are solved at these design points using a finite volume solver. Solutions are carefully validated with experimental results. Using the numerically evaluated objective function, a surrogate model (Kriging) is constructed and optimum point is searched by sequential quadratic programming. The process of shape optimization greatly improves the thermal performance of microchannel heat sink under constant pumping power.

• 한국윤활학회:학술대회논문집
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• 한국윤활학회 2002년도 proceedings of the second asia international conference on tribology
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• pp.315-316
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• 2002

Electrochemical discharge machining is a very recent technique for non-conducting materials such as ceramics and glasses. ECDM is conducted in the NaOH solution and the cathode electrode is separated from the solution by $H_2$ gas bubble. Then the discharge is appeared and the non-conductive material is removed by spark and some chemical reactions. In the ECDM technology, the $H_2$ bubble control is the most important factor to stabilize the discharging condition. In this paper, we proposed the discharge peak monitoring/ discharging duty feedback algorithms for the discharge stabilization and the feasibility of this algorithm is verified by various pattern machining in the constant preload conditions for the cathode electrode.

• 대한기계학회논문집B
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• 제27권8호
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• pp.1097-1104
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• 2003

The current study analyzes Langmuir slip boundary condition theoretically and it is tested in practical numerical analysis for separation-associated flow. Slip phenomenon at the channel wall is properly implemented by various numerical slip boundary conditions including Langmuir slip model. Compressible backward-facing step flow is compared to other analysis results with the purpose of diatomic gas Langmuir slip model validation. The numerical solutions of pressure and velocity distributions where separation occurs are in good agreement with other numerical results. Numerical analysis is conducted for Reynolds number from 10 to 60 for a prediction of separation at T-shaped micro manifold. Reattachment length of flows shows nonlinear distribution at the wall of side branch. The Langmuir slip model predicts fairly the physics in terms of slip effect and separation.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2001년도 춘계학술대회논문집E
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• pp.430-435
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• 2001

This paper introduces a pressure correction method for microflow computation. Conventional CFD methods with no slip boundary condition fail to predict the rarefaction effect of the wall when simulating gas microflows in the slip-flow regime. Pressure correction method with an appropriate slip boundary condition is an efficient tool in analyzing microscale flows. The present unstructured SIMPLE algorithm adopts both the classical Maxwell boundary condition and Langmuir boundary condition proposed by Myong. The simulation results of microchannel flows show that the proposed method has an effective predictive capability for microscale flows.

• 한국전기전자재료학회논문지
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• 제19권10호
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• pp.894-900
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• 2006

This paper reports the fabrication and characterization of $32{\times}32$ thermal cantilever array for nano-scaled memory device applications. The $32{\times}32$ thermal cantilever array with integrated tip heater has been fabricated with micro-electro-mechanical systems(MEMS) technology on silicon on insulator(SOI) wafer using 9 photo masking steps. All of single-level cantilevers(1,024 bits) have a p-n junction diode in order to eliminate any electrical cross-talk between adjacent cantilevers. Nonlinear electrical characteristic of fabricated thermal cantilever shows its own thermal heating mechanism. In addition, n-channel high-voltage MOSFET device is integrated on a wafer for embedding driver circuitry.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2005년도 춘계학술대회 논문집
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• pp.422-425
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• 2005

This study predicts the heat-affected zone (HAZ) after electrical discharge machining. To predict HAZ, the temperature distribution is calculated using FEM. Heat flux is calculated from electrical energy, and it can be assumed Gaussian distribution. Plasma channel expands as time goes. Copper and NAK80 are used as the workpiece material. The depth of HAZ in simulation is determined by temperature distribution. The simulation results were compared with a developed actual single discharge crater. Through investigating the cross section of simulated & actual craters, the depth of HAZ in simulation and experiment are compared. Simulation model can predict the crater shape.

• KSTLE International Journal
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• 제3권2호
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• pp.95-100
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• 2002

Electrochemical discharge machining is a very recent technique for non-conducting materials such as ceramics and glasses. ECDM is conducted in the NaOH solution and the cathode electrode is separated from the solution by H$_2$ gas bubble. Then the discharge is appeared and the non-conductive material is removed by spark and some chemical reactions. In the ECDM technology, the H$_2$ bubble control is the most important factor to stabilize the discharging condition. In this paper we proposed the discharge peak monitoring/discharging duty feedback algorithms fur the discharge stabilization and the feasibility of this algorithm is verified by various pattern machining in the constant preload conditions for the cathode electrode.

• 한국가시화정보학회지
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• 제4권1호
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• pp.31-40
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• 2006

In this study a newly designed electro-osmotic micro-mixer is proposed. This study is composed of a channel and metal electrodes attached locally on the side wall surface ultimately to control the mixing effect. To obtain the flow patterns, numerical computation was performed by using a commercial code, CFD-ACE. The fluid-flow solutions are the cast into studying the characteristics of stirring in terms of the mixing index. It was shown that the local control of the electric potential can indeed contribute to the enhancement of mixing effect.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2004년도 추계학술대회 논문집
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• pp.351-354
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• 2004

This work presents a simple and cost-effective approach for maskless fabrication of positive-tone silicon master for the replica molding of hyperfine elastomeric channel. Positive-tone silicon masters were fabricated by a maskless fabrication technique using the combination of nanoscratch by Nanoindenter ⓡ XP and XOH wet etching. Grooves were machined on a silicon surface coated with native oxide by ductile-regime nanoscratch, and they were etched in a 20 wt％ KOH solution. After the KOH etching process, positive-tone structures resulted because of the etch-mask effect of the amorphous oxide layer generated by nanoscratch. The size and shape of the positive-tone structures were controlled by varying the etching time (5, 15, 18, 20, 25, 30 min) and the normal loads (1, 5 mN) during nanoscratch. Moreover, the effects of the Berkovich tip alignment (0, 45$^{\circ}$) on the deformation behavior and etching characteristic of silicon material were investigated.

• 한국가시화정보학회:학술대회논문집
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• 한국가시화정보학회 2005년도 추계학술대회 논문집
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• pp.107-110
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• 2005

In this study a newly designed and electro-osmotic micro-mixer is proposed. This design is comprised of a channel and metal electrodes attached in the local side wall surface, To investigate the flow patterns a numerical method is employed. To obtain the flow patterns numerical computation are performed by using a commercial code, CFD-ACE. The fluid-flow solutions are then cast into studying the characteristics of stirring with aid the Mixing index. Focus is given the effect on the electro osmotic flow characteristics under the curvature variation in the microchannel with the local of the electric field