• Title/Summary/Keyword: Micro Powder

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Microstructure and Characterization of Overlay Welding Layer using Fe-based Composite Powders (철계 복합 분말로 제조된 오버레이 용접층의 미세조직 및 특성)

  • Min, Hong;Lee, Jong-Jae;Lee, Jin Kyu
    • Journal of Powder Materials
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    • v.26 no.3
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    • pp.214-219
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    • 2019
  • In this study, the microstructure and characterization of an overlay welding layer using Fe-based composite powders are reported. The effects of the number of passes and composition of powders on the microstructure and mechanical properties are investigated in detail. The welding wire and powders are deposited twice on a stainless-steel rod using a laser overlay welding process. The microstructure and structural characterization are performed by scanning electron microscopy and X-ray diffraction. The mechanical properties of the first and second overlay layers are analyzed through the micro-Vickers-hardness tester and abrasion wear tester. In the second overlay layer, the hardness and specific wear are approximately 840 Hv and $2.0{\times}10^{-5}mm^3/Nm$, respectively. It is suggested that the increase of the volume fractions of $(Cr,Fe)_7C_3$ and NbC phases in the second welding layer enhances the hardness and wear resistance.

Characteristic Studies on Electro-Discharge-Sintering of Ti5Si3 Powder Synthesized by Mechanical Alloying (기계적 합금화에 의해 제조된 Ti5Si3 분말의 전기방전소결 특성 연구)

  • Cheon, Yeon-wuk;Cho, Yu-jung;Kang, Tae-ju;Kim, Jung-yeul;Park, Jun-sik;Byun, Chang-sup;Lee, Sang-ho;Lee, Won-hee
    • Korean Journal of Metals and Materials
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    • v.47 no.10
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    • pp.660-666
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    • 2009
  • The consolidation of mechanical alloyed $Ti_5Si_3$ powder by electro-discharge-sintering has been investigated. A single pulse of 2.5 to 8.0 kJ/0.34 g was applied to each powder mixture using 300 and $450{\mu}F$ capacitors. A bulk-like solid with $Ti_5Si_3$ phase has been successfully fabricated by the discharge with an input energy of more than 2.5 kJ in less than $160{\mu}sec$. Micro-Vickers hardness was found to be higher than 1350, which is significantly higher than that of a conventional high temperature sintered sample. The formation of $Ti_5Si_3$ and consolidation occurred through a fast solid state diffusion reaction.

Experimental and numerical study on the mechanical properties of reinforced polyester composites

  • Ibrahim Alameri;Meral Oltulu
    • Advances in materials Research
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    • v.12 no.3
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    • pp.227-242
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    • 2023
  • Polyester composites play a vital role in civil engineering applications, especially in bridge and car park structures. Therefore, the addition of waste silica-based fillers will both improve the mechanical and durability performance of composites and produce an environmentally friendly material. In this study, the mechanical performance of polyester composites was investigated experimentally and numerically by adding micro and nano-sized silica-based fillers, marble powder, silica fume and nano-silica. 24 cubes for the compression test and 18 prisms for the flexural test were produced in six different groups containing 30% marble powder, 5% silica fume and 1% nano-silica by weight. SEM/EDS testing was used to investigate the distribution of filler particles in the matrix. Experimentally collected results were used to validate tests in the Abaqus software. Additionally, the Extended Finite Element Method (XFEM) was used to estimate the fracture process for the flexural test. The results show that the added silica fume, marble powder and nano silica improves the compressive strength of polyester composites by 32-38% and the flexural tensile strength by 10-60% compared to pure polyester composite. The numerically obtained results matched well with the experimental data, demonstrating the accuracy and feasibility of the calibrated finite element model.

Properties of Lightweight Foamed Concrete with Waste Styrofoam and Crude Steel Cement (폐스티로폼과 조강시멘트를 혼입한 경량기포콘크리트의 특성)

  • Park, Chae-Wool;Lee, Sang-Soo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2020.06a
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    • pp.77-78
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    • 2020
  • In Korea, more than 30,000 tons of waste Styrofoam are produced every year. Styrofoam is spent more than 500 years decomposing during the reclamation process, so it needs to be recycled. The recycling rate of waste styrofoam continues to be the third highest in the world, but it is lower than that of Germany and Japan. Therefore, measures are needed to increase the recycling rate of waste Styropol. Another problem is that cement is mainly used in existing lightweight foam concrete. However, large amounts of CO2 from cement-producing processes cause environmental pollution. Currently, Korea is increasing its greenhouse gas reduction targets to cope with energy depletion and climate change, and accelerating efforts to identify and implement reduction measures for each sector. In 2013 alone, about 600 million tons of carbon dioxide was generated in the cement industry. Therefore, this study replaces CO2 generation cement with furnace slag fine powder, uses crude steel cement for initial strength development of bubble concrete, and manufactures hardening materials to study its properties using waste styrofoam. As a result of the experiment, the hardening agent replaced by micro powder of furnace slag was less intense and more prone to absorption than cement using ordinary cement. Further experiments on the segmentation and strength replenishment of furnace slag are believed to contribute to the manufacture of environmentally friendly lightweight foam concrete.

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A Study on the Cementitious Materials as Carbon Capture Materials-Micro-Structure Change by Carbonation Curing (시멘트계 재료의 탄소포집 건설재료로 활용연구 - 탄산화 양생에 의한 미세구조 변화)

  • Moon, Eun-Jin;Kim, Sang Jun;Park, Hong Gi;Choi, Young Cheol
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.22 no.6
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    • pp.123-129
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    • 2018
  • Recently, there has been a growing interest in the study of treatment of $CO_2$ generated by industrial activities and resource recycling of industrial byproducts. The aim of this study is to investigate the applicability of industrial byproducts that can be used as concrete mixed materials by carbonation curing. For this purpose, the physical and chemical changes of the pastes with research cement(RC), blast furnace slag powder (GGBFS) and circulating fluidized bed combustion ashes (CFBC) were evaluated by carbonation curing. XRD and SEM analyzes were performed to investigate micro-structural changes. As a result, it was confirmed that calcium carbonate, which is a reaction product produced by carbonation curing, filled the space inside the paste and formed a dense micro-structure. Also, as the $CO_2$ curing time increased, it was confirmed that calcium carbonate crystals were grown together to form a dense micro-structure.

Microstructure and High Temperature Oxidation Behaviors of Fe-Ni Alloys by Spark Plasma Sintering (방전플라즈마 소결법에 의해 제조된 Fe-Ni 합금의 미세조직 및 고온산화특성)

  • Lim, Chae Hong;Park, Jong Seok;Yang, Sangsun;Yun, Jung-Yeul;Lee, Jin Kyu
    • Journal of Powder Materials
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    • v.24 no.1
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    • pp.53-57
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    • 2017
  • In this study, we report the microstructure and the high-temperature oxidation behavior of Fe-Ni alloys by spark plasma sintering. Structural characterization is performed by scanning electron microscopy and X-ray diffraction. The oxidation behavior of Fe-Ni alloys is studied by means of a high-temperature oxidation test at $1000^{\circ}C$ in air. The effect of Ni content of Fe-Ni alloys on the microstructure and on the oxidation characteristics is investigated in detail. In the case of Fe-2Ni and Fe-5Ni alloys, the microstructure is a ferrite (${\alpha}$) phase with body centered cubic (BCC) structure, and the microstructure of Fe-10Ni and Fe-20Ni alloys is considered to be a massive martensite (${\alpha}^{\prime}$) phase with the same BCC structure as that of the ferrite phase. As the Ni content increases, the micro-Vickers hardness of the alloys also increases. It can also be seen that the oxidation resistance is improved by decreasing the thickness of the oxide film.

4H-SiC bulk single crystal growth using recycled powder (재생 분말을 활용한 4H-SiC 벌크 단결정 성장)

  • Yeo, Im Gyu;Lee, Jae Yoon;Chun, Myong Chuel
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.32 no.5
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    • pp.169-174
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    • 2022
  • This study is to verify the feasibility of SiC single crystal growth using recycled SiC powder. The fundamental physical properties such as particle size, shape, composition and impurities of the recycled powder were analyzed, and the sublimation behavior occurring inside the reactor were predicted using the basic data. As a result of comprehensive judgment, the physical properties of the recycled powder were suitable for single crystal growth, and single crystal growth experiments were conducted using this. 100 mm 4H-SiC single crystal ingot with a height of 25 mm was grown without polytype inclusion. In the case of micro-pipe density was 0.02 ea/cm2 and resistivity characteristics was 0.015~0.020 ohm·cm2, commercial level quality was obtained, but additional analysis related to dislocation density and stacking faults is required for device application.

A Study on Preparation of Alumina Membranes(2) (알루미나 한외여과막의 제조에 관한 연구(2))

  • 유재근;이응상
    • Journal of the Korean Ceramic Society
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    • v.31 no.4
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    • pp.359-366
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    • 1994
  • Tow types of supports were made using $\alpha$-Al2O3 powder and optimum conditions to prepare for supports were provided. Sol solution for coating was synthesized by sol-gel method with aluminum isopropoxide. Supports were coated and heat-treatemented, where the thickness of coating layer was controlled by dipping time. Flux and permeability of alumina membrane were measured by liquid and gas filtration apparatus and these were compared with the provided model. It was confirmed that the coating was done very well without micro~crack and defect.

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Synthesis of Magnesite by Hydrothermal Method (마그네사이트(MgCO$_3$)의 수열합성에 관한 연구)

  • 오기동
    • Journal of the Korean Ceramic Society
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    • v.11 no.3
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    • pp.14-18
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    • 1974
  • Magnesite single crystals up to 250 microns were synthesized from an equi-molar solution of MgCl2 and Na2CO3 in the micro-autoclave at 180-20$0^{\circ}C$. The lattice constant of synthetic magnesite was obtained a=4.6369(7), c=15.0230(10)A.U. by a least squares analysis based on the UNICS Program (Sakurai 1967) was applied to 28 reflections. Results of X-ray powder diffraction and of DTA, TGA, IRA, and EPMA studies indicate that synthesized magnesite has properties to those of natural magnesite.

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