• 한국재료학회지
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• 제7권8호
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• pp.650-653
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• 1997

In large generators in power plants, stator winding insulations is exposed to a combination of thermal, electrical, mechanical, environmental stresses in service. These combined stresses cause insulation aging which leads to final insulation breakdown. In order to identify the breakdown mechanism, the stator winding insulation materials which are composed of mica-epoxy is analyzed by the component of materials with EDS, SEM techniques. We concluded that the potassium ions of mica are replaced by hydrogen ions at boundary area of mica-epoxy and/or mica-mica. It is proposed that through these phenomena, the conductive layers of potassium ions enable high voltage fields of multiple stresses to create voids and microcracks.

• E2M - 전기 전자와 첨단 소재
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• 제10권4호
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• pp.327-333
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• 1997

Experiments on mechanical fatigue were conducted using the specimens which were cut from hydrogen cooled generator(rated 22kV and 50OMW) stator windings. We have investigated the aged mechanism of mica/epoxy insulation systems under air or hydrogen by both the tensile and compressive loadings. The fracture of generator stator windings is generally affected by mechanical stress. Thus, the tensile strength test were conducted. In this case, the maximum strength and strain are quite different between sound and aged specimens. It is observed that low bonded interface parts of tapes generally have lower strength than those of normal tapes which causes stress. In order to estimate the effects of cyclic load by the electromagnetic forces while the generator starts/stops, the mechanical fatigue test was also conducted. It is confirmed that the equation of expected life depends on stress amplitude and number of cycles. Though the stress amplitude and number of cycles are very tiny, the tensile fatigue of aged specimens under hydrogen atmosphere is bigger than those under air. In the case of hydrogen atmosphere, the tensile stress gives bigger effect than the compressive one.

• 대한전기학회:학술대회논문집
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• 대한전기학회 2002년도 하계학술대회 논문집 C
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• pp.1452-1454
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• 2002

Large turbine generator(rated 22kV) has failed in the stator winding area during normal operation. The capacitance and tan${\delta}$ were measured by Schering bridge in the zone 1, 2 and zone 3-6 stator windings. The capacitance and tan${\delta}$ in the zone 1, 2 of stator winding were higher than those of zone 3-6 in the stator winding. Experiments on microstructure property were conducted in the zone 1, 2 and zone 3-6 insulations, which were drawn out from stator windings of the large turbine generator. Microstructure analysis was characterized using scanning electron microscope(SEM). SEM results indicated that several isolated delaminations occurred at the interface of mica/epoxy insulations. Both thermal and mechanical aging cause the delamination.

• 대한전기학회:학술대회논문집
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• 대한전기학회 2004년도 하계학술대회 논문집 C
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• pp.1679-1681
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• 2004

Class-F and B resin-rich type insulating tapes are generally used for the ground wall insulations of respective air-cooled and water-cooled stator windings in larger turbine generators. In this paper, their electrical properties coupled with aging times in higher temperature than designed one in normal condition were experimentally investigated and the results of two comparative tests were presented on the existing class-F resin-rich type tape and a developed one after curing. The resin-rich tapes currently used arc composed of six and a half 3-layer sheets that arc structured with mica paper, the top and bottom supports of it respectively, and the epoxy resin to bind them tightly. The results for breakdown voltage and strength on the cured specimens were presented, which were composed of the unaged, the aged accelerated for one, two, and three thousand hours at 180 $^{\circ}C$. The surface and volume resistivities on them were measured and the results are also presented to make a comparative test for the initial electrical characteristics.

• 대한전기학회:학술대회논문집
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• 대한전기학회 2004년도 하계학술대회 논문집 C
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• pp.1676-1678
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• 2004

Class-F resin-rich type insulating tapes are generally used for the groundwall insulations of the large turbine generators with air-cooled and hydrogen-cooled stator windings. In this paper, mechanical strength properties degraded over aging time in higher temperature than designed one in normal condition were experimentally investigated and the results of comparative tests were presented on the existing class-F resin-rich type tape and a developed one after curing. The resin-rich insulating tapes with composite material of Mica/Epoxy/support currently were used in this test. The tests for tensile and flexural strength properties were conducted with the specimens which were composed of unaged and the aged specimens accelerated for one, two, and three thousand hours at 180 $^{\circ}C$. The tensional strength was only measured for the unaged specimens and the results are also presented to make a comparative test for their initial mechanical characteristics.

• 한국전기전자재료학회논문지
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• 제18권10호
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• pp.965-975
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• 2005

In the case of the fault in stator windings of a high voltage motor. it facilitates certain destructive characteristics in insulations. This will result in a decreased reliability in power supplies and will prevent the generation of electricity, which will result in huge economic losses. This study simulates motor windings using normal windings and four faulty windings for an actual fault in stator winding of a high voltage motor. The partial discharge signals produced in each faulty winding were measured using an 80 PF epoxy/mica coupler sensor. In order to quantified signal waves its a way of feature extraction for each faulty signal, the signal wave of winding was quantified to measure the degree of skewness shape and kurtosis, which are both types of statistical parameters, using a discrete wavelet transformation method for each faulty type. Wave types present different types lot each faulty type, and the skewness and kurtosis also present different quantified values. The result of feature extraction was used as a preprocessing stage to identify a certain fault in stater windings. It is evident that the type of faulty signals can be classified from the test results using faulty signals that were randomly selected from the signal, which was not applied in the training after the training and learning period, by applying it to a back-propagation algorithm due to the supervising and learning method in a neural network in order to classify the faulty type. This becomes an important basis for studying diagnosis methods using the classification of faulty signals with a feature extraction algorithm, which can diagnose the fault of stator windings in the future.