• Journal of Korea Foundry Society
• /
• v.32 no.2
• /
• pp.86-90
• /
• 2012

Aluminium-silicon based casting alloys have received an attention for high electrical and thermal conductivity applications, however relatively low conductivity of Al-Si alloys often limits the application. Efforts have been made to develop new high conductivity aluminium casting alloys containing no or less silicon. In this study Al-Zn-Fe based alloys were selected as the new alloys, and the effect of Mg additions on their properties and casting characteristics were investigated. As the magnesium content was increased, the tensile strength of Al-2Zn-0.2Fe based alloy was remarkably increased, while the electrical conductivity was deteriorated. It was observed that the fluidity of the alloys was generally inversely proportional to the Mg content but the hot cracking resistance was rather proportional to it. Cooling curve analyses were carried out to measure the actual solidification range and dendrite coherency temperature.

• Journal of Korea Foundry Society
• /
• v.26 no.2
• /
• pp.77-84
• /
• 2006

The effect of alloy composition on the glass forming ability (GFA) of the Ca-rich Ca-Mg-Zn alloys has been investigated in $Ca_{65}Mg_{5+x}Zn_{30-x}$ and $Ca_{55+x}Mg_{15}Zn_{30-x}$ (x=0, 5, 10, 15, 20) alloys. In a wide composition range of 15-25% Zn and 10-20% Mg bulk metallic glass (BMG) samples with the diameter larger than 6 mm are fabricated by conventional copper mold casting method in air atmosphere. Among the alloys investigated, the $Ca_{65}Mg_{15}Zn_{20}$ alloy exhibits the highest GFA enabling to form BMG sample with the diameter of at least 15 mm. The crystalline phase formed during solidification of $Ca_{65}Mg_{15}Zn_{20}$ ($D_{max}=15\;mm$) could be identified as a mixture of $Ca_3Zn$ and $CaMg_2$ cause by the redistribution of the constituent elements on long-range scale. The compressive fracture strength and fracture elongation of the $Ca_{65}Mg_{15}Zn_{20}$ BMG are 602 MPa and 2.08% respectively. The ${\sigma}$ parameter which has been recently proposed for evaluating GFA exhibits better correlation with GFA of Ca-Mg-Zn alloys than other parameters suggested so far such as ${\Delta}T_x$, $T_{rg}$, K, ${\gamma}$, and ${\Delta}T^*$ parameters.

• Journal of Korea Foundry Society
• /
• v.27 no.5
• /
• pp.198-202
• /
• 2007

In the present study, the high temperature mechanical properties and creep resistance of Mg-Zn-Y-Ca alloys has been investigated. The Mg-4Zn-0.8Y alloy consists of ${\alpha}$-Mg matrix and icosahedral quasicrystalline phase. Calcium addition into Mg-4n-0.8Y based alloy results in the formation of ${\tau}(Ca_{2}Mg_{6}Zn_{3})$ and $Mg_{2}Ca$ as the second solidification phases. Creep properties of the Mg-Zn-Y and Mg-Zn-Ca based alloys measured at applied stresses between 65 MPa and 85 MPa are significantly improved with adding calcium and yttrium, respectively. The improved creep resistance is due to the formation of thermally stable $Mg_{2}Ca$ phase.

• Journal of the Korean Society for Heat Treatment
• /
• v.29 no.4
• /
• pp.168-175
• /
• 2016

Influence of trace amount of Ca addition on the corrosion resistance was comparatively investigated in solutionized Mg-4%Zn and Mg-4%Zn-0.1%Ca alloys. In as-cast state, the alloys were characterized by primary ${\alpha}-(Mg)$ dendrite with MgZn intermetallic compound particles. After solution-treatment, both alloys consisted of single ${\alpha}-(Mg)$ phase by dissolution of the compound particles into the matrix. It was found from the immersion and electrochemical corrosion tests that the Mg-4%Zn alloy had better corrosion resistance than the Mg-4%Zn-0.1%Ca alloy. Morphological and compositional analyses on the surface corrosion products indicate that the incorporation of Ca oxide with low PBR value into the surface corrosion products would be responsible for the decreased corrosion resistance of the Ca-containing alloy.

• Transactions of Materials Processing
• /
• v.21 no.5
• /
• pp.324-329
• /
• 2012

Mg-(9-x)Sn-xAl-1Zn (x=1, 2, 3 and 4 wt.%) alloys were subjected to indirect extrusion, and the microstructure and mechanical properties of the as-extruded Mg-Sn-Al-Zn (TAZ) alloys were investigated. The TAZ 811 alloy exhibited a finer grain structure than the TAZ 541 alloy due to a larger number of Mg2Sn particles, which pinned the grain boundaries and prevented growth of recrystallized grains. The TAZ alloys showed an unusual yield asymmetry behavior. The tension-compression yield asymmetry increased with decreasing average grain size. The TAZ 811 alloy with a small grain size exhibited a larger yield asymmetry than that of the TAZ 541 alloy having a relatively large grain size, which is mainly attributed to the low Al content and large number of second phase particles in the TAZ 811 alloy.

• Journal of the Korean Society for Heat Treatment
• /
• v.28 no.3
• /
• pp.126-133
• /
• 2015

The aim of this study is to investigate the effect of solution treatment on the corrosion behavior of Mg-8%Al-(0-1)%Zn casting alloys in 1M NaCl aqueous solution. After the solution treatment, all alloys showed single ${\alpha}$-(Mg) phase microstructure by dissolution of ${\beta}(Mg_{17}Al_{12})$ phase into the ${\alpha}$-(Mg) matrix. The $H_2$ evolution volume decreased with an increase in Zn content, which indicates that the addition of Zn plays a beneficial role in decreasing corrosion rate of the Mg-Al-Zn alloy in solution-treated state. The microstructural evaluations on the corrosion products and corroded surfaces after the immersion test in 1 M NaCl solution revealed that the incorporation of more $Al_2O_3$ and ZnO into the corrosion product, by which the penetration of $Cl^-$ ions is impeded, are thought to be responsible for the better corrosion resistance in relation with the Zn addition.

• Journal of Korea Foundry Society
• /
• v.38 no.4
• /
• pp.75-81
• /
• 2018

This study examined the effect of the CaMgSn ternary phase on the aging response of the Mg-Sn-Zn alloy. The results revealed that the CaMgSn ternary phase formed in rod-like or needle-like shapes in Mg-3Zn-0.3Ca-xSn (x=1.5, 3, and 5 wt%) alloys and its size decreased as the Sn content increased from 1.5 wt% to 5 wt%. The Mg-3Zn-0.3Ca-5Sn alloy with a relatively fine CaMgSn phase was subjected to solution heat treatment and an aging process. Both the Mg-5Sn-3Zn-0.3Ca and Mg-5Sn-3Zn (base alloy) alloys had similar peak hardness values throughout all aging temperatures but the time-to-peak hardness in the Mg-5Sn-3Zn-0.3Ca alloy was 24-36 hours-earlier than that in the base alloy. Precipitates in the Mg-5Sn-3Zn-0.3Ca alloy were more refined than those in the Mg-5Sn-3Zn alloy and were mostly formed on basal planes. The $Mg_2Sn$ phase formed in either plate-like or rod-like shapes in the Mg-5Sn-3Zn alloy, whereas block-shaped $Mg_2Sn$ particles also formed in the Mg-5Sn-3Zn-0.3Ca alloy.

• Journal of Korea Foundry Society
• /
• v.24 no.3
• /
• pp.138-144
• /
• 2004

Effects of alloying elements such as Si, Mn, Zn on the fluidity and mechanical properties of high ductility Al-Mg based alloys were investigated. The fluidity of alloys was evaluated using a vacuum suction fluidity test, and Si addition was observed to increase the fluidity of AI-Mg binary alloys substantially while Zn somewhat decreased the fluidity. However, both the strength and ductility were significantly deteriorated by the Si additions. It was observed that a small amount of Mn addition to Al-Mg alloy increased the tensile strength effectively without losing much ductility but the effect of Zn addition on the strength was relatively small.

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.39 no.1
• /
• pp.63-69
• /
• 2015

The primary aim of this paper is to evaluate the probabilistic fatigue crack propagation models using the residual of a random variable and to present the probabilistic model fit for the probabilistic fatigue crack growth behavior in Mg-Al-Zn alloys under maximum load conditions. The models used in this study were prepared by applying a random variable to empirical fatigue crack propagation models such as the Paris-Erdogan model, Walker model, Forman model, and modified Forman model. It was verified that the good models for describing the stochastic variation of the fatigue crack propagation behavior in Mg-Al-Zn alloys under maximum load conditions were the 'probabilistic Paris-Erdogan model' and 'probabilistic Walker model'. The influence of the maximum load conditions on the stochastic variation of fatigue crack growth is also considered.

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.36 no.4
• /
• pp.379-386
• /
• 2012

The primary aim of this paper was to evaluate several probabilistic fatigue crack propagation models using the residual of a random variable, and to present the model fit for probabilistic fatigue behavior in Mg-Al-Zn alloys. The proposed probabilistic models are the probabilistic Paris-Erdogan model, probabilistic Walker model, probabilistic Forman model, and probabilistic modified Forman models. These models were prepared by applying a random variable to the empirical fatigue crack propagation models with these names. The best models for describing fatigue crack propagation behavior in Mg-Al-Zn alloys were generally the probabilistic Paris-Erdogan and probabilistic Walker models. The probabilistic Forman model was a good model only for a specimen with a thickness of 9.45 mm.