• Journal of the Korean Society for Precision Engineering
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• v.23 no.10
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• pp.80-87
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• 2006

Metallic sandwich plate with a truss core has metallic inner structures which have low relative density between a pair of metal skin sheets or face sheets. In this work, low impact tests have been carried out to examine the behavior of sandwich plates with a pyramidal truss core. For the low velocity impact, the impact apparatus of drop weight type has been fabricated. From the results of the experiments, maximum energy absorption is found to happen when the upper sheet fails. The sandwich plate loses its absorption ability as soon as the inner structures have been crashed completely and optimal core thickness has existed to maximize energy absorption. Comparing the metallic sandwich plate with the monocoque plate, the absorbed energy has been improved up to 160 % and the deflection decreased by up to 76%. As a result, the metallic sandwich plate with a truss core is shown to have good material for impact resistance and energy absorption.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.37 no.2
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• pp.187-192
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• 2013

Thin metallic sandwich plate with pyramidal metallic inner structures is manufactured from a continuous projection welding between face sheets and inner structures. Due to the welding pressure, imperfections of inner structures induced by the deformation of the inner structures occur. The imperfections affect the response of the thin metallic sandwich plate subjected to low-velocity impact loading. The goal of this paper is to obtain a proper dominant imperfection mode of the thin metallic sandwich plate with pyramidal metallic inner structures. The variation of impact responses of the thin metallic sandwich plate for different imperfection modes are investigated by finite element analysis. The results of the FE analysis are compared to those of drop impact experiments. From the results of the comparison, it has been shown that the dominant imperfection mode of the thin metallic sandwich plate with pyramidal metallic inner structures is all type of symmetric imperfection mode with symmetrical imperfections of four struts.

• Journal of Welding and Joining
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• v.27 no.3
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• pp.85-91
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• 2009

A roll projection welding machine is introduced to fabricate metallic sandwich plate consisting of a structured inner sheet with projection-like shape and a pair of skin sheets. To fabricate the metallic sandwich plate of consistent and good quality, two process monitoring methods are introduced; dynamic resistance monitoring and skin sheet temperature monitoring. Dynamic resistance monitoring has no time delay but gives only averaged value over plate width. Skin sheet temperature monitoring has certain amount of time delay but is good for predicting weld quality of specified position. By the two complementary monitoring methods, the characteristics of the new welding process is successfully understood.

• Journal of Welding and Joining
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• v.27 no.3
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• pp.92-96
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• 2009

Metallic sandwich plate has many good properties such as high specific stiffness, high specific strength, good impact absorptivity, effective thermal insulation and soundproofing. In our study, a new bonding method, 3-layer roll projection welding, is introduced to fabricate the metallic sandwich plate. The new method uses a pair of roll electrodes like the seam welding, and projection welding is made at two internal interfaces of the 3-layer weldment consisting of a structured inner sheet and a pair of skin sheets. During the welding process, skin sheet temperature are measured to produce metallic sandwich plate with uniform and good quality. But it is difficult to observe or measure the temperature at the welding points during welding process because the welding points exist at the internal interfaces. Therefore FEM numerical analysis using ABAQUS is conducted to estimate the generated heat at the welding points with different welding conditions.

• Advances in Computational Design
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• v.1 no.2
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• pp.139-154
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• 2016

The usage of sandwich structure is extensively increasing in lightweight protective structures due to its low density and other useful properties. Sandwich panels made of metal sheets with unfilled cellular cores are found to exhibit lower deflections by comparing to an equivalent monolithic plate of same metal and similar mass per unit density. However, the process of localized impact on solid structures involving plastic deformation, high strain rates, temperature effect, material erosion, etc. does not hold effectively as that of monolithic plate. In present work, the applications of the sandwich plate with corrugated core have been extended to develop optimized lightweight armour using foam as medium of its core by explicit finite element analysis (FEA). The mechanisms of hardened steel projectile penetration of aluminum corrugated sandwich panels filled with foams have been numerically investigated by finite element analysis (FEA). A comparative study is done for the triangular corrugated sandwich plate filled with polymeric foam and metallic foam with different densities in order to achieve the optimum penetration resistance to ballistic impact. Corrugated sandwich plates filled with metallic foams are found to be superior when compared to the polymeric one. The optimized results are then compared with that of equivalent solid and unfilled cores structure to observe the effectiveness of foam-filled corrugated sandwich plate which provides an effective resistance to ballistic response. The novel structure can be the alternative to solid aluminum plate in the applications of light weight protection system.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2011.06a
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• pp.1301-1302
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• 2011

• Journal of the Computational Structural Engineering Institute of Korea
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• v.23 no.6
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• pp.715-726
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• 2010

In this paper, a comparative study of metallic and non-metallic stiffened plates under a lateral pressure load is performed using conventional statistically determinate and SQP(Sequential Quadratic Programming) optimisation approaches. Initially, a metallic flat-bar stiffened plate is exemplified from the superstructure of a marine vessel and, subsequently, its structural topology is varied as hat-section stiffened FRP(Fibre Reinforced Plastics) single skin plates and monocoque FRP sandwich plates having a PVC foam core. These proposed structural alternatives are analysed using elastic closed-form solutions and SQP optimisation method under stress and deflection limits obtained from practice to calculate and optimise geometry dimensions and weights. Results obtained from the comparative study provide useful information for marine designers especially at the preliminary design stage where various building materials and structural configurations are dealt with.

• Journal of the Korean Society for Precision Engineering
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• v.24 no.8 s.197
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• pp.67-73
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• 2007

A sandwich plate with a truss core is composed of two face sheets and a pyramidal truss core between face sheets. This paper shows how to estimate the shear modulus of a truss core, experimentally. To determine the shear modulus of truss cores, 3-point bending tests are performed. For tests, metallic sandwich beams with truss cores are fabricated. Two kinds of truss cores are tested to investigate the shear modulus. Each test is repeated under different widths in order to increase accuracy. As a result, the shear modulus of sandwich beam is properly calculated. The deflection of a sandwich beam with a truss core by shear deformation takes the major contribution of the total deflection and the shear modulus of sandwich beam should be considered whenever it is designed.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2007.06a
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• pp.539-540
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• 2007

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.06a
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• pp.702-705
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• 2005

Metallic sandwich plates with Inner dimpled shell subjected to 3-point bending have been analyzed and then optimized for minimum weight. Inner dimpled shells can be easily fabricated by press or roll with high quality precision and bonded with same material skin sheets by resistance welding or adhesive bonding process. Optimized shape of inner dimple is a hemispherical shell to minimize weight without failure, including face yielding, face buckling and inner dimple buckling. It is demonstrated that bending stiffness of sandwich plate is 2 or 3 times than solid plates with same strength