• Title/Summary/Keyword: Metal-Ceramic composite

검색결과 230건 처리시간 0.028초

침전법으로 제조한 $Al_2O_3$-$ZrO_2$계 세라믹스의 열충격 거동 (Thermal Shock Behavior of $Al_2O_3$-$ZrO_2$ Ceramics Prepared by a Precipitation Method)

  • 홍기곤;이홍림
    • 한국세라믹학회지
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    • 제28권1호
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    • pp.11-18
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    • 1991
  • A precipitation method, one of the most effective liquid phase reaction methods, was adopted in order to prepare high-tech Al2O3/ZrO2 composite ceramics, and the effects of stress-induced phase transformation of ZrO2 on thermal shock behavior of Al2O3-ZrO2 ceramics were investigated. Al2(SO4)3.18H2O, ZrOCl2.8H2O and YCl3.6H2O were used as starting materials and NH4OH as a precipitation agent. Metal hydroxides were obtained by single precipitation(process A) and co-precipitation(process B) method at the condition of pH=7, and the composition of Al2O3-ZrO2 composites was fixed as Al2O3-15v/o ZrO2(+3m/o Y2O3). Critical temperature difference showing rapid strength degradation by thermal shock showed higher value in Al2O3/ZrO2 composites(process A : 20$0^{\circ}C$, process B : 215$^{\circ}C$) than in Al2O3(175$^{\circ}C$). The improvement of thermal shock property for Al2O3/ZrO2 composites was mainly due to the increase of strength at room temperature by adding ZrO2. The strength degradation was more severe for the sample with higher strength at room temperature. Crack initiation energies by thermal shock showed higher values in Al2O3/ZrO2 composites than in Al2O3 ceramics due to increase of fracture toughness by ZrO2.

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연속 롤투롤 공정을 이용한 80 나노 이하의 3층 구조 필름 제조 및 특성 (Characteristics of sub-80 nm three-layered film manufactured by continuous roll-to-roll processes)

  • 김남일;김극태
    • 한국결정성장학회지
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    • 제33권5호
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    • pp.191-195
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    • 2023
  • 핸드폰 Backcover에 적용한 3층 나노코팅 필름을 롤투롤(roll-to-roll) 연속 공정을 통하여 제조하였다. 세라믹/금속/세라믹 3층 구조의 코팅층을 도입함으로써 금속 고유의 반사 특성을 유지하면서 전기적으로는 절연 특성을 유지하였다. 길이와 폭이 각각 1500 nm, 500 nm인 대면적 PET 필름 위에 도입된 복합 코팅층의 두께는 60 nm 이하를 보였고 모든 영역에서 균일한 두께를 유지하고 있음을 확인하였다. 나노코팅 필름의 파장대(240~1600 nm)에 따른 투과율은 파장이 증가함에 따라 투과율 역시 점차 증가하고 있으며, 적외선 영역인 1,000 nm에서 약 48 %, 가시광선 영역에 해당하는 550 nm에서는 약 35.5 %의 투과율을 보였다. 이는 코팅된 Backcover의 요구 수준(< 40 %)에 부합한다.

Mechanical and hygrothermal behaviour of functionally graded plates using a hyperbolic shear deformation theory

  • Laoufi, Imene;Ameur, Mohammed;Zidi, Mohamed;Bedia, El Abbes Adda;Bousahla, Abdelmoumen Anis
    • Steel and Composite Structures
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    • 제20권4호
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    • pp.889-911
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    • 2016
  • Using the hyperbolic shear deformation plate model and including plate-foundation interaction (Winkler and Pasternak model), an analytical method in order to determine the deflection and stress distributions in simply supported rectangular functionally graded plates (FGP) subjected to a sinusoidal load, a temperature and moisture fields. The present theory exactly satisfies stress boundary conditions on the top and the bottom of the plate. No transversal shear correction factors are needed because a correct representation of the transversal shearing strain is given. Materials properties of the plate (elastic, thermal and moisture expansion coefficients) are assumed to be graded in the thickness direction according to a simple power-law distribution in terms of the volume fractions of the constituents. Numerical examples are presented and discussed for verifying the accuracy of the present theory in predicting the bending response of FGM plates under sinusoidal load and a temperature field as well as moisture concentration. The effects of material properties, temperature, moisture, plate aspect ratio, side-to-thickness ratio, ratio of elastic coefficients (ceramic-metal) and three distributions for both temperature and moisture on deflections and stresses are investigated.

Three dimensional free vibration analysis of functionally graded nano cylindrical shell considering thickness stretching effect

  • Dehsaraji, Maryam Lori;Arefi, Mohammad;Loghman, Abbas
    • Steel and Composite Structures
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    • 제34권5호
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    • pp.657-670
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    • 2020
  • In this paper, vibration analysis of functionally graded nanoshell is studied based on the sinusoidal higher-order shear and normal deformation theory to account thickness stretching effect. To account size-dependency, Eringen nonlocal elasticity theory is used. For more accurate modeling the problem and corresponding numerical results, sinusoidal higher-order shear and normal deformation theory including out of plane normal strain is employed in this paper. The radial displacement is decomposed into three terms to show variation along the thickness direction. Governing differential equations of motion are derived using Hamilton's principle. It is assumed that the cylindrical shell is made of an arbitrary composition of metal and ceramic in which the local material properties are measured based on power law distribution. To justify trueness and necessity of this work, a comprehensive comparison with some lower order and lower dimension works and also some 3D works is presented. After presentation of comparative study, full numerical results are presented in terms of significant parameters of the problem such as small scale parameter, length to radius ratio, thickness to radius ratio, and number of modes.

Nafion 기반 IPMC 응용 및 개발 동향 (Trends of Nafion-based IPMC Application and Development)

  • 호동해;조수영;최윤영;최영진;조정호
    • 세라미스트
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    • 제23권1호
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    • pp.16-26
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    • 2020
  • Recently, polymer-metal composite (IPMC)-based ionic artificial muscle has been drawing a huge attention for its excellent soft actuator performance having outstanding soft actuator performance with efficient conversion of electrical energy to mechanical energy under low working voltage. In addition, light, flexible and soft nature of IPMC and high bending strain response enabled development of versatile sensor application in association with soft actuator. In this paper, current issues of IPMC were discussed including standardizing preparation steps, relaxation under DC bias, inhibiting solvent evaporation, and improving poor output force. Solutions for these drawbacks of IPMC have recently been suggested in recent studies. After following explanation of the IPMC working mechanism, we investigate the main factors that affect the operating performance of the IPMC. Then, we reviewed the optimized IPMC actuator fabrication conditions especially for the preparation process, additive selection for a thicker membrane, water content, solvent substitutes, encapsulation, etc. Lastly, we considered the pros and cons of IPMCs for sensor application in a theoretical and experimental point of view. The strategies discussed in this paper to overcome such deficiencies of IPMCs are highly expected to provide a scope for IPMC utilization in soft robotics application.

Powder Bed Fusion 시스템의 개발 및 소결 공정 특성에 관한 연구 (Study on the Development and Sintering Process Characteristics of Powder Bed Fusion System)

  • 안영진;배성우;김동수;김재열
    • 한국정밀공학회지
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    • 제32권9호
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    • pp.773-779
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    • 2015
  • The laser Powder Bed Fusion (PBF) system is currently recognized as a leading process. Due to the various materials employed such as thermoplastic, metal and ceramic composite powder, the application's use extends to machinery, automobiles, and medical devices. The PBF system's surface quality of prototypes and processing time are significantly affected by several parameters such as laser power, laser beam size, heat temperature and laminate thickness. In order to develop a more elaborate and rapid system, this study developed a new PBF system and sintering process. It contains a 3-axis dynamic focusing scanner system that maintains a uniform laser beam size throughout the system unlike the $f{\theta}$ lens. In this study, experiments were performed to evaluate the effects of various laser scanning parameters and fabricating parameters on the fusion process, in addition to fabricating various 3D objects using a PA-12 starting material.

Free vibration analysis of functionally graded cylindrical shells with different shell theories using semi-analytical method

  • Khayat, Majid;Dehghan, Seyed Mehdi;Najafgholipour, Mohammad Amir;Baghlani, Abdolhossein
    • Steel and Composite Structures
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    • 제28권6호
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    • pp.735-748
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    • 2018
  • In this study, the semi-analytical finite strip method is adopted to examine the free vibration of cylindrical shells made up of functionally graded material. The properties of functionally graded shells are assumed to be temperature-dependent and vary continuously in the thickness direction according to a simple power law distribution in terms of the volume fraction of ceramic and metal. The material properties of the shells and stiffeners are assumed to be continuously graded in the thickness direction. Theoretical formulations based on the smeared stiffeners technique and the classical shell theory with first-order shear deformation theory which accounts for through thickness shear flexibility are employed. The finite strip method is applied to five different shell theories, namely, Donnell, Reissner, Sanders, Novozhilov, and Teng. The approximate procedure is compared favorably with three-dimensional finite elements. Finally, a detailed numerical study is carried out to bring out the effects of power-law index of the functional graded material, stiffeners, and geometry of the shells on the difference between various shell theories. Finally, the importance of choosing the shell theory in simulating the functionally graded cylindrical shells is addressed.

Buckling analysis of functionally graded truncated conical shells under external displacement-dependent pressure

  • Khayat, Majid;Poorveis, Davood;Moradi, Shapour
    • Steel and Composite Structures
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    • 제23권1호
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    • pp.1-16
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    • 2017
  • This paper is presented to solve the buckling problem of functionally graded truncated conical shells subjected to displacement-dependent pressure which remains normal to the shell middle surface throughout the deformation process by the semi-analytical finite strip method. Material properties are assumed to be temperature dependent, and varied continuously in the thickness direction according to a simple power law distribution in terms of the volume fraction of a ceramic and metal. The governing equations are derived based on first-order shear deformation theory which accounts for through thickness shear flexibility with Sanders-type of kinematic nonlinearity. The element linear and geometric stiffness matrices are obtained using virtual work expression for functionally graded materials. The load stiffness also called pressure stiffness matrix which accounts for variation of load direction is derived for each strip and after assembling, global load stiffness matrix of the shell which may be un-symmetric is formed. The un-symmetric parts which are due to load non-uniformity and unconstrained boundaries have been separated. A detailed parametric study is carried out to quantify the effects of power-law index of functional graded material and shell geometry variations on the difference between follower and non-follower lateral buckling pressures. The results indicate that considering pressure stiffness which arises from follower action of pressure causes considerable reduction in estimating buckling pressure.

확률적 피로한도모형하에서 계단형 피로시험의 설계 (Design of the Staircase Fatigue Tests for the Random Fatigue Limit Model)

  • 서순근;박정은;조유희;송서일
    • 품질경영학회지
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    • 제35권3호
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    • pp.107-117
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    • 2007
  • The fatigue has been considered the most failure mode of metal, ceramic, and composite materials. In this paper, numerical experiments to asses the usefulness of two Dixon's methods(small and large samples) and 14 S-N methods on assumptions of lognormal fatigue limit distribution under RFL(Random Fatigue Limit) model are conducted for staircase(or up-and-down) test and compared by MSE(Mean Squared Error) and bias for estimates of mean log-fatigue limit. Also, guidelines for staircase test plans to choose initial stress level and step size are recommended from numerical experiments including sensitivity analyses. In addition, the parametric bootstrap method to construct a confidence interval for the mean of log-fatigue limit by the percentile method using a transition probability matrix of Markov chain is presented and illustrated with an example.

도재(陶材)와 도재(陶材) 소부용(燒付用) Ni-Cr계(系) 합금간(合金間)의 결합력(結合力)에 관(關)한 실험적(實驗的) 연구(硏究) (AN EXPERIMENTAL STUDY ON THE BONDING STRENGTH BETWEEN PORCELAIN AND Ni-Cr BASED PORCELAIN ALLOY)

  • 김경선
    • 대한치과보철학회지
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    • 제19권1호
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    • pp.61-73
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    • 1981
  • The effects of the opaque porcelain firing temperature, the bonding agent and the degassing prior to the opaque firing On the bond strength were investigated by means of the tensile shear stIe$. The diffusional behaviours at the interface of the porcelain and the alloy, and .the microstructures of the ceramic and metal composite were studied for understanding the bonding mechanism. The results obtained in this experiment were summarizd as follow; 1. With no application of bonding agent, the tensile shear strength of the specimen firing at $1840^{\circ}F$ was higher than that of the specimen firing at $1760^{\circ}F$. 2. The highest bond strength was obtained by application of bonding agent without degassing prior to the opaque firing. 3. Application of bonding agent after the degassing showed the lowest bond strength. 4. The greater number of pores were observed at the firing temperature of $1840^{\circ}F$ than that of $1760^{\circ}F$ in the porcelain and the interface respectively.

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