• 제목/요약/키워드: Metal surface treatment

검색결과 748건 처리시간 0.031초

선택적 표면처리와 딥코팅 방법을 이용한 고해상도 금속 패턴 형성연구 (Patterning of high resolution metal electrodes using selective surface treatment and dip casting for printed electronics)

  • 김영훈;엄유현;박성규;오민석;강정원;한정인
    • 대한전기학회:학술대회논문집
    • /
    • 대한전기학회 2009년도 제40회 하계학술대회
    • /
    • pp.1340_1341
    • /
    • 2009
  • In this report, high-resolution metal electrode patterning is demonstrated by using selective surface treatment and dip casting for low-cost printed electronic applications. On hydrophobic octadecyltrichlorosilane treated $SiO_2$ surface, deep UV irradiation was performed through a patterned quartz photomask to selectively control the surface energy of the $SiO_2$ layer. The deep UV irradiated region becomes hydrophilic and by dipping into Ag nano-ink, Ag patterns were formed on the surface. Using this patterning technique, line patterns and dot arrays having less than $10{\mu}m$ pitch were fabricated.

  • PDF

Al-Si계 필러메탈을 이용한 A1050알루미늄의 브레이징 접합조건에 관한 연구 (A Study on the Brazing Bondinf Conditions of A1050 Using Al-Si Alloy Filler Metal)

  • 김정일;김영식
    • Journal of Advanced Marine Engineering and Technology
    • /
    • 제17권1호
    • /
    • pp.66-72
    • /
    • 1993
  • The brazing of Al to Al using Al-Si alloy filler metal was performed under different bonding conditions such as ratio of lap length to plate thickness, surface roughness and joint clearance of the lap joint. The adopted thickness of the base metal in this experiments were two kinds of 4mm and 7mm which were most commonly used in various field. Influence of several bonding conditions of Al/Al joint was quantitavely evaluated by bonding strength test, and microstructural analysis at the interlayer were performed by optical microscope. From above experiments, the optimum bonding conditions of the brazing bonding of Al/Al using Al-Si alloy filler metal was determined. The major results obtained are as follows. 1) The fracture occurs at brazed joint in the conditions of that the ratio of lap length to plate thickness is less than 2 in case of 7mm plate thickness. 2) The ratio of lap length to plate thickness which the fracture occurs at base metal is decreased with the decreasing of the plate thickness. 3) The joint strength is not affected by the surface roughness and joint clearance of the brazed part. 4) The heat-treatment of the brazed joint contribute to eliminate the boundary between the base metal and filler metal. However, the joint strength is not affected by the heat-treatment.

  • PDF

자동차용 냉간압연재의 드로우비드 성형시 비드 재질별 마찰특성에 관한 연구 (Study on the Friction Characteristics of Various Bead Materials in Drawbead Forming of Cold Rolled Steels for Automotive Parts)

  • 이동활;김원태;문영훈
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2004년도 제5회 압연심포지엄 신 시장 개척을 위한 압연기술
    • /
    • pp.91-97
    • /
    • 2004
  • The drawbead is one of the most important factors in sheet metal forming for automotive parts. So clarifying the friction characteristics between sheets and drawbead is essential to improve the formability of sheet metal. Therefore in this study, drawbead friction test was performed at various bead materials(FC300, HC891, FCD550, HD700, HK600, HK700, SKD11) and surface treatment of beads(Base, induction hardening, Cr plating, ion nitriding, Toyoda diffusion process, TiCN, TiN, CrN). Circular shape bead has been used for the test. The results show that friction and drawing characteristics were mainly influenced by surface treatment.

  • PDF

잉크젯 프린팅 기술을 이용한 기판 표면처리와 금속 패턴 형성에 관한 연구 (A Study of Substrate Surface Treatment and Metal Pattern Formation using Inkjet Printing Technology)

  • 조용민;박성준
    • 한국분무공학회지
    • /
    • 제17권1호
    • /
    • pp.20-26
    • /
    • 2012
  • Inkjet printing is one of the direct writing technologies and is able to form a pattern onto substrate by dispensing droplets in desired position. Also, by inkjet technology manufacturing time and production costs can be reduced, and procedures can be more efficient. To form a metal pattern, it must be harmonized with conductive nano ink, printing process, sintering, and surface treatment. In this study, micro patterning of conductive line has been investigated using the piezoelectric printhead driven by a bipolar voltage signal is used to dispense $20-40{\mu}m$ diameter droplets and silver nano ink which consists of 50 nm silver particles. In addition, hydrophobic treatment of surface, overlap printing techniques, and sintering conditions with changing temperature and times to achieve higher conductivity.

표면 처리법에 따른 치과용 합금과 열중합형 레진 간의 결합 강도에 관한 연구 (EFFECT OF SURFACE TREATMENTS ON THE BOND STRENGTH OF DENTURE BASE RESINS TO DENTAL ALLOY)

  • 이주희;정은민;장복숙;정동준;허성주;한동후;심준성
    • 대한치과보철학회지
    • /
    • 제40권4호
    • /
    • pp.344-351
    • /
    • 2002
  • The purpose of this study is to compare tensile bond strength between Cr-Co alloy and three denture base resins after surface treatment. Following the manufacturer's instructions, 180 bonded specimens were made from three denture base resins (Lucitone 199. Paladent 20. POSS resin) and three surface treatment methods (sandblasting. metal primer. silicoating) 20 samples were made in each group and a half was ther-mocycled 1000 times between $5^{\circ}C$ and $55^{\circ}C$. The tensile bond strength was measured using an Instron with 5mm/min crosshead speed. Data was analyzed with one-way ANOVA, T-test and Duncan test. The results were as follows : 1. Samples with metal primer coating had significantly high tensile bond strength than the other surface treated groups (p<.05). Significantly low tensile bond strength was shown in sand blasted groups (p<.05). 2. No significant difference was observed in metal primer coating groups before and after ther-mocycling (p>.05) 3. Tensile bond strength was decreased in silicoated samples after thermocycling (p<.05). 4. Of the surface treated groups with metal primer, Lucitone 199 had the greatest bond strength and POSS resin and Paladent 20 were followed (p<.05). 5. Of the surface treated groups with silicoating, POSS resin and Lucitone 199 had greater bond strength than Paladent 20 (p<.05).

콘크리트 표면처리 방법이 콘크리트 표면 금속용사 피막의 부착강도에 미치는 영향에 관한 실험적 연구 (An Experimental Study on the Effect of Concrete Surface Treatment Methods on the Bond Strength of Metal Spray Coating)

  • 박진호;김상열;이한승
    • 대한건축학회논문집:구조계
    • /
    • 제36권1호
    • /
    • pp.147-154
    • /
    • 2020
  • The exterior finishing of reinforced concrete buildings is one of the important factors to prevent durability and prevent natural environment or disaster such as temperature, snow, wind, rain from the outside as well as external design of buildings. Finishing methods can be divided into wet and dry methods. The wet method using paint is relatively easy to construct, but it requires repair and reinforcement every 1 to 5 years and requires a lot of LCC for maintenance. Finishing method using panel has good durability, but it is difficult to install and expensive. Therefore, in this paper, we evaluate the bond strength for the application of the metal spray method in order to overcome the problems of existing methods. Experimental results show that the sandblast + surface roughness agent(S-R(Y)) has a roughness of 41.16 ㎛ and the bond strength is about 3.19 MPa, which is the highest bond strength. In addition, the grinding + surface roughness agent(G-R(Y)) application showed roughness of about 36.59 ㎛ and secured the bond strength performance of 2.94 MPa.

백금 무전해 도금 방법의 변화에 따른 이온성 고분자 및 금속 복합체 액추에이터의 특성 분석 (Characterization of Ionic-Polymer Metal Composite Actuators Varying Electroless Plating Method of Platinum)

  • 차승은;김병목;조성환;이승기;박정호;김병규
    • 대한전기학회논문지:전기물성ㆍ응용부문C
    • /
    • 제51권12호
    • /
    • pp.601-607
    • /
    • 2002
  • IPMC(Ionic Polymer Metal Composite)actuators were optimized for producing improved forces by changing multiple parameters including repetition of number of plating, surface electroding and additive(PVP)-treatment on reduction. The platinum electrode is deposited on the surface of the material where platinum particle stay in a dense form that appears to introduce a significant level of surface electrode resistance. Actuation tests were performed for such IPMC actuators under a low voltage. The test results show that the lower surface-electrode resistance generates higher actuation capability in the IPMC actuators. In order to investigate relaxation behavior of bending and repeatability in dry condition, the IPMC was coated by$rubber(KRATON^{TM})$to minimize the effect of water evaporation from IPMC. This actuator can be used in air with surface coating to avoid membrane drying.

금속 사출성형 방식의 다공성 스테인리스 강 지지체에 형성된 팔라듐 수소 분리막의 투과 선택도 특성 (Hydrogen Perm-Selectivity Property of the Palladium Hydrogen Separation Membranes on Porous Stainless Steel Support Manufactured by Metal Injection Molding)

  • 김세홍;양지혜;임다솔;김동원
    • 한국표면공학회지
    • /
    • 제50권2호
    • /
    • pp.98-107
    • /
    • 2017
  • Pd-based membranes have been widely used in hydrogen purification and separation due to their high hydrogen diffusivity and infinite selectivity. However, it has been difficult to fabricate thin and dense Pd-based membranes on a porous stainless steel(PSS) support. In case of a conventional PSS support having the large size of surface pores, it was required to use complex surface treatment and thick Pd coating more than $6{\mu}m$ on the PSS was required in order to form pore free surface. In this study, we could fabricate thin and dense Pd membrane with only $3{\mu}m$ Pd layer on a new PSS support manufactured by metal injection molding(MIM). The PSS support had low surface roughness and mean pore size of $5{\mu}m$. Pd membrane were prepared by advanced Pd sputter deposition on the modified PSS support using fine polishing and YSZ vacuum filling surface treatment. At temperature $400^{\circ}C$ and transmembrane pressure difference of 1 bar, hydrogen flux and selectivity of $H_2/N_2$ were $11.22ml\;cm^{-2}min^{-1}$ and infinity, respectively. Comparing with $6{\mu}m$ Pd membrane, $3{\mu}m$ Pd membrane showed 2.5 times higher hydrogen flux which could be due to the decreased Pd layer thickness from $6{\mu}m$ to $3{\mu}m$ and an increased porosity. It was also found that pressure exponent was changed from 0.5 on $6{\mu}m$ Pd membrane to 0.8 on $3{\mu}m$ Pd membrane.

전해연마면의 표면경도 향상을 위한 플라즈마 이온질화 처리법에 관한 실험적 연구 (A experimental study about plasma ion treatment to improve hardness of electro-polished surface)

  • 김진범;홍필기;서태일;손창우
    • Design & Manufacturing
    • /
    • 제13권1호
    • /
    • pp.13-18
    • /
    • 2019
  • The size and prospects of the domestic semiconductor equipment market are increasing every year. In the case of various parts used inside semiconductor equipments, high durability such as high strength and abrasion resistance is demanded. Particularly, the gases used in semiconductor production processes are toxic. In order to prevent such toxic gas leakage, a precision processing technique and a surface treatment technique for preventing corrosion are required. Electro-polishing is an electro-chemical method of polishing a metal surface to make it smooth and polished. Electro-polishing is mainly used in the finishing process of metal surface. Unlike mechanical polishing, electro-polishing is used in many fields, such as fine chemical etching equipment, since no damaged layer or burr, fine polishing groove and particles are generated. However, in order to withstand the gas used in the semiconductor equipment, the parts must have high corrosion resistance. However, the surface hardness generally become lowered through electro-polishing. Therefore, in this study, surface hardness were experimentally observed before and after electro-polishing. Then, a method of improving hardness by preparing a nitrided layer by plasma ion nitriding treatment.

원자로 입출구 노즐 Alloy 82/182 이종금속 용접부 Weld Inlay 적용 후 초음파나노표면개질이 잔류응력 완화에 미치는 영향 (The effect of ultrasonic nano crystal surface modification for mitigation of the residual stress after weld inlay on the alloy 82/182 dissimilar metal welds of reactor vessel in/outlet nozzles)

  • 조홍석;박익근;정광운
    • Journal of Welding and Joining
    • /
    • 제33권2호
    • /
    • pp.40-46
    • /
    • 2015
  • This study was performed to investigate the effect of ultrasonic nano crystal surface modification (UNSM) on residual stress mitigation after Weld Inlay repair for butt dissimilar metal weld with Alloy 82/182 in reactor vessel In/Outlet nozzle. As-welded and Weld Inlay specimens were made in accordance with design standard of ASME Code Case N-766, and two planes of their weld specimens were peened by the optimum UNSM process condition. Peening characteristics for weld specimens after UNSM treatment were evaluated by surface roughness and Vickers hardness test. And, residual stress for weld specimens developed from before and after UNSM treatment was measured and evaluated by instrumented indentation technique. Consequently, it was revealed that the mitigation of residual stress in weld metal after Weld Inlay repair of reactor vessel In/Outlet nozzle could be possible through UNSM treatment.