• Title/Summary/Keyword: Metal surface temperature

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Characterization of Crystal Structure for Nanosized Noble Metal Particles Fabricated by ERC(Evaporation and Rapid Condensation) Method (증기급속응축법 제조 귀금속 나노분말의 결정학적 특성 연구)

  • Yu, Yeon-Tae
    • Korean Journal of Materials Research
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    • v.13 no.5
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    • pp.285-291
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    • 2003
  • The nanosized silver and gold particles are prepared by ERC method in which metal vapors with high temperature is rapidly quenched by coolants such as liquid nitrogen or liquid argon. In order to monitor the crystal structural changes on the internal and the surface of the nanosized noble metal particles, lattice parameter, internal strain and Debye-Waller factor are investigated, and the calculation of X-ray diffraction scattering intensity is performed. The lattice parameters of silver and gold particles agree with those of bulk materials, and crystal internal strain of the metal particles is not changed by rapid cooling. The Debye-Waller factor of gold particles is increased with decreasing particle size because of the surface softening phenomenon of nanosized particles, but the crystal structural change on the surface of the particles is not detected from the comparison the calculated X-ray diffraction profile with the experimental profile on gold particles with the particle size of 4 nm.

The Properties of Alloyed Ohmic Contact to p-InP (p-InP의 저항성 합금 접촉 특성 연구)

  • 이중기;박경현;한정희;이용탁
    • Journal of the Korean Institute of Telematics and Electronics
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    • v.27 no.4
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    • pp.555-562
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    • 1990
  • Alloyed ohmic contact properties of Au-Zn/Au, Au-Be/Au,Au-Zn/Cr/Au, and Au-Be/Cr/Au metal system to p-InP were investigated. Optimum alloying conditions were obtained at the annealing temperature of 425\ulcorner for all the metal systems using a rapid thermal annealing system. Surface AES analysis and auger depth profiling were done for each metal system annealed at the optimum conditions. Outdiffusions of In and P from the InP substrate were found in the metal systems without Cr intermediate layer. Also, small amount of In. P and Cr were detected at the surface in the case of Au-Zn/Cr/Au system, while there were occured no outdiffusion of In, P, and Cr for Au-Be/Cr/Au system. The best surface morpholoty and specific contact resistivity of 4.5x 10**-5 \ulcornercm\ulcornerhave been obtained in this Au-Be/Cr/Au material system alloyed at 425\ulcorner for 60 second.

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A Study of Rapid Tooling of Porous Metal Mold (통기성 금형의 쾌속제작에 관한 연구)

  • 김경래;정성일;정해도;이석우;최헌종;박영진;박장식
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.1
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    • pp.91-98
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    • 2003
  • Removal of gas in a mold has been a big problem in pressing mold or in injection mold. Air vent has been used to solve the problem, but it has weak points such as the increased cost, the increased number of process, and vent marks on the surface of a product. In this study, the sintering method and rapid tooling method are used for making porous metal mold. Porous metal mold has many open pores, which are very small. When porous metal mold is used for pressing mold or injection mold, all process would be made short, produce cost would be down, and vent marks would be not leaved on the surface of a product. Characteristic of porous material varies from sintering conditions, which are the length of sintering time, sintering temperature and sintering atmosphere etc. This study will find optimized sintering condition for the porous metal mold.

Rapid Tooling of Porous Metal Mold using Ceramic Mold (세라믹 형을 이용한 통기성 금형제작)

  • 김경래;정성일;정해도;이석우;최헌종;박영진
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.308-311
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    • 2002
  • Removal of gas in a mold has been a big problem in pressing mold or in injection mold. Air vent has been used to solve the problem, but it has weak points such as the Increased cost, the increased number of process. and vent marks on the surface of a product. In this study, the sintering method and rapid tooling method are used for making porous metal mold. Porous metal mold has many open pores, which are very small. When porous metal mold is used for pressing mold or injection mold, all process would be made short, produce cost would be down, and vent marks would be not leaved on the surface of a product. Characteristic of Porous material varies from sintering conditions, which are the length of sintering time, sintering temperature and sintering atmosphere etc. This study will find optimized sintering condition for the porous metal mold.

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Effect of Cr/Ti/Al Elements on High Temperature Oxidation Behavior of a Ni-Based Superalloy with Thermal Exposure (고온 노출 니켈기 초내열합금 터빈 블레이드의 Cr/Ti/Al 성분이 고온 산화에 미치는 영향)

  • Byung Hak Choe;Sung Hee Han;Dae Hyun Kim;Jong Kee Ahn;Jae Hyun Lee;Kwang Soo Choi
    • Korean Journal of Materials Research
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    • v.33 no.2
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    • pp.77-86
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    • 2023
  • High-temperature oxidation of a Ni-based superalloy was analyzed with samples taken from gas turbine blades, where the samples were heat-treated and thermally exposed. The effect of Cr/Ti/Al elements in the alloy on high temperature oxidation was investigated using an optical microscope, SEM/EDS, and TEM. A high-Cr/high-Ti oxide layer was formed on the blade surface under the heat-treated state considered to be the initial stage of high-temperature oxidation. In addition, a PFZ (γ' precipitate free zone) accompanied by Cr carbide of Cr23C6 and high Cr-Co phase as a kind of TCP precipitation was formed under the surface layer. Pits of several ㎛ depth containing high-Al content oxide was observed at the boundary between the oxide layer and PFZ. However, high temperature oxidation formed on the thermally exposed blade surface consisted of the following steps: ① Ti-oxide formation in the center of the oxide layer, ② Cr-oxide formation surrounding the inner oxide layer, and ③ Al-oxide formation in the pits directly under the Cr oxide layer. It is estimated that the Cr content of Ni-based superalloys improves the oxidation resistance of the alloy by forming dense oxide layer, but produced the σ or µ phase of TCP precipitation with the high-Cr component resulting in material brittleness.

Factors Affecting the Magnitude of the Metal-Insulator Transition Temperature in AMo4O6 (A=K, Sn)

  • Jung, Dong-Woon;Choi, Kwang-Sik;Kim, Sung-Jin
    • Bulletin of the Korean Chemical Society
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    • v.25 no.7
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    • pp.959-964
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    • 2004
  • A low-dimensional metal frequently exhibits a metal-insulator transition through a charge-density-wave (CDW) or a spin-density-wave (SDW) which accompany it's structural changes. The transition temperature is thought to be determined by the amount of energy produced during the transition process and the softness of the original structure. $AMo_4O_6$ (A=K, Sn) are known to be quasi-one dimensional metals which exhibit metalinsulator transitions. The difference of the transition temperatures between $KMo_4O_6$ and $SnMo_4O_6$ (A=K, Sn) is examined by investigating their electronic and structural properties. Fermi surface nesting area and the lattice softness are the governing factors to determine the metal-insulator transition temperature in $AMo_4O_6$ compounds.

A Nano-particle Deposition System for Ceramic and Metal Coating at Room Temperature and Low Vacuum Conditions

  • Chun, Doo-Man;Kim, Min-Hyeng;Lee, Jae-Chul;Ahn, Sung-Hoon
    • International Journal of Precision Engineering and Manufacturing
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    • v.9 no.1
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    • pp.51-53
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    • 2008
  • A new nano-particle deposition system (NPDS) was developed for a ceramic and metal coating process. Nano- and micro-sized powders were sprayed through a supersonic nozzle at room temperature and low vacuum conditions to create ceramic and metal thin films on metal and polymer substrates without thermal damage. Ceramic titanium dioxide ($TiO_2$) powder was deposited on polyethylene terephthalate substrates and metal tin (Sn) powder was deposited on SUS substrates. Deposition images were obtained and the resulting chemical composition was measured using X-ray photoelectron spectroscopy. The test results demonstrated that the new NPDS provides a noble coating method for ceramic and metal materials.

Characteristics of Bending Strength on Coating Condition of Metal Surface Polyurethan Coating Material (금속표면에 폴리우레탄코팅한 소재의 코팅조건 변화에 따른 굽힘강도 특성)

  • 이강길
    • Journal of Ocean Engineering and Technology
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    • v.15 no.2
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    • pp.124-129
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    • 2001
  • The research on anticorrosive of valve for ship, waterworks, and drainage system is very important. The purpose of this paper is to develop the metal/polyurethan adhesive technique at insider of the value to prevent corrosion in the value. It is performed to the bending strength test by using metal /polyurethan in the metals (SB41, Al6061). It is investigated to the effects of bending strength on curing temperature, preheating time and curing time, and to the fracture mechanism of metal/polyurethan adhensived specimen. As a results, we find that the bending strength is the highest at curing temperature of 11$0^{\circ}C$ and the curing time is 60 minutes in metal/polyurethan adhesive specimen.

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Effects of metal surface grinding at the porcelain try-in stage of fixed dental prostheses

  • Kilinc, Halil Ibrahim;Kesim, Bulent;Gumus, Hasan Onder;Dincel, Mehmet;Erkaya, Selcuk
    • The Journal of Advanced Prosthodontics
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    • v.6 no.4
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    • pp.317-324
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    • 2014
  • PURPOSE. This study was to evaluate the effect of grinding of the inner metal surface during the porcelain try-in stage on metal-porcelain bonding considering the maximum temperature and the vibration of samples. MATERIALS AND METHODS. Ninety-one square prism-shaped ($1{\times}1{\times}1.5mm$) nickel-chrome cast frameworks 0.3 mm thick were prepared. Porcelain was applied on two opposite outer axial surfaces of the frameworks. The grinding was performed from the opposite axial sides of the inner metal surfaces with a low-speed handpiece with two types of burs (diamond, tungsten-carbide) under three grinding forces (3.5 N, 7 N, 14 N) and at two durations (5 seconds, 10 seconds). The shear bond strength (SBS) test was performed with universal testing machine. Statistical analyzes were performed at 5% significance level. RESULTS. The samples subjected to grinding under 3.5 N showed higher SBS values than those exposed to grinding under 7 N and 14 N (P<.05). SBS values of none of the groups differed from those of the control group (P>.05). The types of bur (P=.965) and the duration (P=.679) did not affect the SBS values. On the other hand, type of bur, force applied, and duration of the grinding affected the maximum temperatures of the samples, whereas the maximum vibration was affected only by the type of bur (P<.05). CONCLUSION. Grinding the inner metal surface did not affect the metal-porcelain bond strength. Although the grinding affected the maximum temperature and the vibration values of the samples, these did not influence the bonding strength.

Weld pool size estimation of GMAW using IR temperature sensor (GMA 용접공정에서 적외선 온도 센서를 이용한 용융지 크기 예측)

  • 김병만;김영선;조형석
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.1404-1407
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    • 1996
  • A quality monitoring system in butt welding process is proposed to estimate weld pool sizes. The geometrical parameters of the weld pool such as the top bead width and the penetration depth plus half back width are utilized to prove the integrity of the weld quality. The monitoring variables used are the surface temperatures measured at three points on the top surface of the weldment. The temperature profile is assumed that it has a gaussian distribution in vertical direction of torch movement and verify this assumption through temperature analysis. A neural network estimator is designed to estimate weld pool size from temperature informations. The experimental results show that the proposed neural network estimator which used gaussian distribution as temperature information can estimate the weld pool sizes accurately than used three point temperatures as temperature information. Considering the change of gap size in butt welding, the experiment were performed on various gap size.

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