• Journal of the Korean Society for Precision Engineering
• /
• v.16 no.8
• /
• pp.100-105
• /
• 1999

This work analyses the effects of electrical conductivities of dielectric and cobalt amount on output parameters such as metal removal rate and the surface roughness value of cemented carbides cut by wire electrical discharge machining(W-EDM). Especially, the cracking behaviour of W-EDM machined surface and optimal machining condition of three kinds of cemented carbides, which have different chemical composition of tungsten carbide and cobalt are also tested. Experimental result shows that increases in cobalt content and electrical conductivity of the dielectric affect the metal removal rate and substantially worsen the final surface quality as a greater quantity of solidified metal deposits on the eroded surface.

• Journal of the Korean institute of surface engineering
• /
• v.39 no.3
• /
• pp.121-128
• /
• 2006

A set of Quartz Crystal Microbalances (QCM's) was used to observe the film removal characteristics of three different $CO_2-nitric$ acid microemulsions. QCM's electroplated with nickel or copper were used as specimens. F-AOT, NP-4 and the newly synthesized Proline Surfactant-1 were used as surfactants to create microemulsions. While the F-AOT microemulsion yielded a relatively low removal rate, that of the Proline Surfactant-1 completely removed the Cu metal film within a short period of time. The NP-4 microemulsion removed the metal surface. However, removal rate measurements per QCM were not possible due to the instability of the microemulsion when Cu ions were present in the nitric solution. The reaction kinetics and metal removal capabilities of microemulsions formed by the different surfactants are explained along with the characteristics of reverse micelles.

• Journal of Environmental Health Sciences
• /
• v.29 no.3
• /
• pp.50-58
• /
• 2003

Removal of heavy metal ions (Cd$^{2+}$, Cr$^{3+}$, Cu$^{2+}$, Pb$^{2+}$) by several chitosans was studied and the molecular weight of chitosan was investigated in order to examine the effect of autoclaving. Chitosan were divided into 3 groups (A type, controlled chitosan; B type, autoclaved for 15 min; C type, autoclaved for 60 min). The heavy metal removal capacity and rate of B type chitosan were higher than those of A type and B type chitosan. The molecular weight of chitosan was decreased by the increase of autoclaving time. Therefore, the heavy metal capacity was not well correlated to the molecular weight. Freundlich and Langmuir isotherm was determined from the experimental results of equilibrium adsorption for individual heavy metal ions on chitosan. Langmuir isotherm was well fitted to this experimental data. The heavy metal removal capacity of B type chitosan was in the order of Pb$^{2+}$ > Cu$^{2+}$ > Cd$^{2+}$> Cr$^{3+}$.3+/.$.3+/.

• Journal of Advanced Marine Engineering and Technology
• /
• v.22 no.6
• /
• pp.809-815
• /
• 1998

This study has been performed to investigate MRR(metal removal rate) surface roughness with various pulse-on duration using the copper and graphite electrode according to the electrode size on the heat treated STD 11 which is extensively used for metallic molding steel in the EDM. The results obtained are as follow ;a)MRR increases a lot when pulse-on duration is 100 $\mu{s}$ or less but MRR has little difference with pulse-on duration of 100 $\mu{s}$ or more b) According to the increase of Pulse-on duration the large the electrode size the more MRR c) Safe discharge is needed to make maximum of MRR and the metallic organization must be complicated for discharge induction. d) Actual machining time is longer than theoretical machining time at the short pulse-on duration because of skin effect of current. e) Graphite electrode needs the larger electric discharge energy than copper electrode to remove remained chips completely.

• Journal of Mechanical Science and Technology
• /
• v.15 no.12
• /
• pp.1676-1682
• /
• 2001

This work deals with the electrical conductivity of dielectric and cobalts percentage on output parameters such as metal removal rate and surface roughness value of sintered carbides cut by wire-electrical discharge machining (WEDM). To obtain a precise workpiece with good quality, some extra repetitive finish cuts along the rough cutting contour are necessary, Experimental results show that increases of cobalt amount in carbides affects the metal removal rate and worsens the surface quality as a greater quantity of solidified metal deposits on the eroded surface. Lower electrical conductivity of the dielectric results in a higher metal removal rare as the gap between wire electrode and workpiece reduced. Especially, the surface characteristics of rough-cut workpiece and wire electrode were analyzed too. To obtain a good surface equality without crack, 4 finish-cuts were necessary reducing fille electrical energy and the offset value.

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.26 no.2
• /
• pp.322-328
• /
• 2002

In wire-electrical discharge machining (W-EDM), the dielectric plays an important role as the working fluid. It affects the material removal rate and the properties of the machined surface. This paper deals with the effects of the electrical conductivity of dielectric and cobalt percentage of sintered carbides on the machining characteristics and the machined surface integrities with deionized water as dielectric. A series of experiments have been performed on sintered carbides having different cobalt contents. Experimental results show that a higher cobalt content of WC decreases the metal removal rate and worsens the surface quality. Lower electrical conductivity of the dielectric results in a higher metal removal rate as the gap between wire electrode and workpiece reduced. Especially, the surface integrities of rough-cut workpiece, wire electrode, and debris were analyzed also through scanning electron microscopy(SEM) and surface roughness tester. By energy dispersive spectrometry(EDS), it is confirmed that micro cracks and some of electrode material are found on the workpiece surface.

• Journal of Korean Society on Water Environment
• /
• v.27 no.1
• /
• pp.54-60
• /
• 2011

To evaluate the feasibility of electrodialysis for copper removal from industrial wastewater, the effect of operating parameters on the removal of copper was experimentally estimated. The limiting current density (LCD) linearly increased with the copper concentration and the flow rate. The time when the copper concentration of diluate reaches to 3 mg/L was linearly proportional to initial concentration of diluate, and the concentration of concentrate did not affect the removal rate. Increase in the flow rate gave a positive effect on the removal rate and became insignificant at flow rates greater than 2.4 L/min. The removal rate increased with the applied voltage. From the operation of the electrodialysis module used in this research, the flow rate of 2.4 L/min and the voltage corresponding to the 80~90% of LCD were found be the optimum operating condition for the copper removal from highly concentrated copper solutions.

• Journal of Environmental Science International
• /
• v.13 no.1
• /
• pp.61-68
• /
• 2004

Three kinds of toxic heavy metals, such as lead, copper, and cadmium, existing abundantly in contaminated soils were selected to investigate pH change, electroosmotic flow, and the removal rate in the application of electrokinetic process. In the change of pHs, they reached to about 12 and 2 at each cathodic and anodic region, respectively, and maintained for reaction being proceeded. Electroosmotic flow rates were not influenced by the kind of metal species but by electropotential gradient. On the soils contaminated by each metal, the removal rate of Cd was the fastest among three as in the order of Cd>Pb>Cu. While on the soils contaminated by mixed metal species, Cu was the fastest. Metal species transported by electrokinetic processes were distributed in between 0.9 and 1.0 of normalized region. In the case of soils contaminated by one kind of metal. the relative concentrations of Pb and Cd estimated in between normalized region 0.9 and 1.0 were 5.2 and 5.7, respectively.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 1995.04b
• /
• pp.157-163
• /
• 1995

This paper presents an algorithm to deternine the tool path height for rough machining of sculptured surface. To minimize rough machining of sculptured surface, it is necessary to determine the tool path heights of contour planes. the proposed algorithm searches for the height at which maximum metal removal rate is obtained. This bisection method is accomplished until all shoulder heights are within roughing tolerance. The machining experiment demonstrates the superiority of the algorithm presented in this thesis.

• Journal of Korean Foot and Ankle Society
• /
• v.18 no.2
• /
• pp.68-71
• /
• 2014

Purpose: The purpose of this study is to report the results of culture test at the time of removal of metal devices used for management of ankle fractures and for analysis of contributing factors. Materials and Methods: We reviewed medical records of 132 patients with lower tibia and ankle fracture who had their metal devices removed during the period from January 2010 to February 2014. Patients with clinical signs of infection were excluded. Culture test was performed by taking the granulation tissue around the metal device at the time of removal. We divided the subjects into two groups, culture positive and negative. We then performed a retrospective review of each medical record of multiple factors that might contribute to the culture results, including laboratory results, medical history, material and size of metal device, indwelling period, and whether or not it was open injury. Results: Among 132 cases, six were culture positive. Enterococcus was detected in two cases and the others were Staphylococcus. No significant difference in medical history of patients and laboratory results, including C-reactive protein level, was observed between the culture positive and negative group. Culture positive rate was 5.4% in titanium and 3.9% in stainless steel. In terms of metal size, culture positive rate was 5.1% in small plates, 6.7% in large plates, and culture negative in intramedullary nails. The average indwelling period of metal device was 61.5 weeks in the culture positive group, and 68.6 weeks in the negative group. Nine cases were open fractures and all were in the culture negative group. Conclusion: Whether or not the culture result was positive, there were no meaningful contributing factors. Presence of bacterium on the metal device could not be screened by any laboratory results or other factors.