• Title/Summary/Keyword: Metal industry

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Characteristics of Converter Slag Aggregates Reformed by $SiO_2$ added Reduction ($SiO_2$를 첨가하여 환원개질한 전로슬랙의 골재특성)

  • ;T. R. Meadowcroft
    • Resources Recycling
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    • v.9 no.1
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    • pp.52-62
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    • 2000
  • In order to maximize the recycling of converter slag to the more valuable fields, such as high quality aggregates for construction, cement industry and flux for ion making. It will be very important to control the compositions and properties of converter slag to suit the purpose of utilizastion. In this study, converter slag (STELCO, CANADA) was mixed with 5%~30% $SiO_2$and 7% carbon, and then reduced at $1650^{\circ}C$. After the reduction was completed, the reformed slags were cooled to room temperature in the furnace. All of the slags were then characterized using SEM-EDX, XRD and chemical analysis. Also the compressive strengths and densities of the reformed slags were measured to compare with natural aggregates. XRD analysis shows that th phases of reformed slags are changed from bredigite+merwinite mixed phases of 10% $SiO_2$added reduction to akermanite phases of 20% and 30% $SiO_2$ added reduction. But the SEM-EDX analysis revealed that the phase distribution of the reformed slags was changed very sensitively and complicately depends on the change of slag compositions. And also the properties of reformed slags are changed very much depend on the phase distribution. About one third of Cadmium and on fifth of Vanadium are remained in reduction reformed converter slag. Another heavy metal elements such as cobalt, zinc, lead are removed up to more than 90-95% of original slag. The compressive strength and density of 25% $SiO_2$ added and reformed slag is very near to natural granite. This is superior more than 10% to Thyssen's $SiO_2$ added and oxidized converter slag aggregates.

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WELD REPAIR OF GAS TURBINE HOT END COMPONENTS

  • Chaturvedi, M.C.;Yu, X.H.;Richards, N.L.
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.235-243
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    • 2002
  • Ni-base superalloys are used extensively in industry, both in aeroengines and land based turbines. About 60% by weight of most modern gas turbine engine structural components are made of Ni-base superalloys. To satisfy practical demands, the efficiency of gas turbine engines has been steadily and systematically increased by design modifications to handle higher turbine inlet or firing temperatures. However, the increase in operating temperatures has lead to a decrease in the life of components and increase in costs of replacement. Moreover, around 80% of the large frame size industrial/utility gas turbines operating in the world today were installed in the mid-sixties to early seventies and are now 25 to 30 years old. Consequently, there are greater opportunities now to repair and refurbish the older models. Basically, there are two major factors influencing the weldability of the cast alloys: strain-age cracking and liquation cracking. Susceptibility to strain-age cracking is due to the total Ti plus AI content of the alloy; Liquation cracking is due either to the presence of low melting constituents or constitutional liquation of constituents. Though Rene 41 superalloy has 4.5wt.% total Ti and Al content and falls just below the safe limit proposed by Prager et al., controlled grain size and special heat treatments are needed to obtain crack-free welds. Varying heat treatments and filler materials were used in a laboratory study, then the actual welding of service parts was carried out to verity the possibility of crack-tree weld of components fabricated from Rene 41 superalloy. The microstructural observations indicated that there were two kinds of carbides in the FCC matrix. MC carbides were located along the grain boundaries, while M$_{23}$C$_{6}$ carbide was located both inter and intra granularly. Two kinds of filler materials, Rene 41 and Hastelloy X were used to gas tungsten arc weld a patch into the sheet metal, along with varying pre-weld heat treatments. The microstructure, hardness and tensile tests were determined. The service distressed parts were categorized into three classes: with large cracks, with medium cracks and with small or no visible cracks. No significant difference in microstructure among the specimens was observed. Specimens were cut from the corner and the straight edge of the patch repair, away from the corner. The only cracks present were found to be associated with inadequate surface preparation to remove oxidation. Guidelines for oxide removal and the welding procedures developed in the research enabled crack-free welds to be produced.d.

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Preparation and Characterization of Polysaccharide-based Nanofiber Using Electrospinning Method (전기방사 방법을 이용한 천연 다당류 나노섬유 제조 및 특성 연구)

  • Kim, Se Jong;Lee, Su Jeong;Woo, Chang Hwa;Nam, Sang Yong
    • Membrane Journal
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    • v.26 no.4
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    • pp.318-327
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    • 2016
  • In this study, alginate/poly(ethylene oxide) (PEO), and chitosan/PEO solution are prepared by dissolving alginate and chitosan into specific solvent for electrospinning. Solutions are poured into 10 mL plastic syringes with a metal nozzle supplied a high voltage power. The solution of alginate and chitosan is controlled by polymer concentration, temperature, relative humidity, applied voltage, distance from nozzle and flow rate of solution. Morphologies of fabricated nanofiber are observed by scanning electron microscopy (SEM). Optimal conditions for electrospinning of alginate nanofiber membrane are 2 wt% of alginate, 2 wt% of PEO at $60^{\circ}C$, 15 cm from the nozzle, $8{\mu}m/min$ flow rate and 20~24 kV. The conditions for elctrospinning of chitosan nanofiber membrane are 2 wt% of chitosan, 2 wt% PEO at $25^{\circ}C$, 15 cm from the nozzle, $8{\mu}m/min$ flow rate and 24 kV. The fabrication conditions of complex nanofiber prepared with chitosan and alginate are 20 cm from the nozzle, $8{\mu}m/min$ flow rate and 26 kV.

Feasibility of Mineral Carbonation Technology as a $CD_{2}$ Storage Measure Considering Domestic Industrial Environment (국내 산업 여건을 고려한 $CD_{2}$ 저장 방안으로서 광물 탄산화 기술의 타당성)

  • Han, Kun-Woo;Rhee, Chang-Houn;Chun, Hee-Dong
    • Korean Chemical Engineering Research
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    • v.49 no.2
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    • pp.137-150
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    • 2011
  • $CO_{2}$ mineral carbonation technology, fixation technology of $CO_{2}$ as carbonates, is considered to be an alternative to the $CO_{2}$ geological storage technology, which can perform small- or medium-scale $CO_{2}$ storage. We provide the current R&D status of the mineral carbonation with special emphasis on the technical and economical feasibility of $CO_{2}$ mineral carbonation taken into consideration of the domestic geological and industrial environment. Given that the domestic industry produces relatively large amount of the industrial by-products, it is expected that the technology play a pivotal role on the $CO_{2}$ reduction countermeasure, reaching the potential storage capacity to 12Mt-$CO_{2}$/yr. The economics of the overall process should be improved via the development of advanced technologies on the pretreatment of raw materials, method/solvents for metal extraction, enhanced kinetics of carbonation reactions, heat integration, and the production of highly value-added carbonates.

Surface Chemical Aspects of Coagulation, Deposition, and Filtration Processes: Variation of Electrokinetic Potential at Metal Oxide-Water and Organic-Water Interfaces in the $Na^+$ and $Ca^{2+}$ Ion Solutions

  • Kim, Sung-Jae
    • Environmental Sciences Bulletin of The Korean Environmental Sciences Society
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    • v.4 no.3
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    • pp.173-183
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    • 2000
  • This study measured the zeta potential of both latex colloidal particles with carboxylate surface groups and glass beads (collectors) with silanol surface group employing various solution with different chemical characteristics. The results have been compared with the surface chemistry theory. The zeta potential of the particle and collector increased with increasing pH up to 5.0 regardless of the solution chemistry. For a monovalent electrolyte solution(sodium chloride solution) the zeta potential steadily increased until the pH reached 9.5. In contrast, little change in zeta potential was made between 5.0 and 9.5 for a divalent electrolyte solution (sodium chloride solution) the zeta potential steadily increased until the pH reached 9.5. In contrast, little change in zeta potential was made between 5.0 and 9.5 for a divalent electrolyte solution (calcium chloride solution). In other words, the more the pH decreases, the larger the effect of neutral salts, such as NaCl and CaCl$_2$, have on the ζ-potential values. In this study, the PZPC(point of zero proton condition) of the particle and collector occurred below a pH of 3.1, H(sup)+ and OH(sup)- acted as a PDI (potential determining ion), and Na(sup)+ acted as an IDI(indifferent ion). The magnitude of the negative ζ-potential values of the particle and collector monotonically increased as the concentrations of Na(sup)+ or Ca(sup)2+([Na(sup)+] or [Ca(sup)2+]) decreased (the values of pNa or pCa increased). In the case of latex particles, the ζ-potential should aproach zero (isoelectric point; IEP) asymptotically as the pNa approaches zero, while in the case of calcium chloride electrolyte, ζ-potential reversal may be expected to occur around 3.16$\times$10(sup)-2MCaCl$_2$(pCa=1.5). pH, valance and ionic strength can be used in various ways to improve the water treatment efficiency by modifying the charge characteristics of the particle and collector. Predictive capability is far less certain when EDL(electrical double layer) repulsive forces exist between the particle and collector.

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Manufacture of Adsorbent from Fly-ash and Anthracite (비산회재 및 무연탄을 원료로 한 흡착제 제조)

  • Baek, Il-Hyung;Bin, Hyun-Suk;Roo, Wan-Ho;Kim, Tae-Young;Min, Byoung-Moo
    • Applied Chemistry for Engineering
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    • v.10 no.4
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    • pp.543-547
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    • 1999
  • The utilization of fly-ash containing high levels of the unburned carbon was investigated. In this study adsorbents were manufactured from fly-ash ad a raw material and the manufactured adsorbents were applied to the waste-water treatment including heavy metals. Varying the anthracite(Jangsung coal) content, three types of pellet were made. The carbon content of pellet increased appreciably upon the addition of anthracite. After carbonization and activation using the pellets, adsorbents showed following characteristics; the range of hardness was between 85% and 96%, iodine number was from 100 mg/g to 300 mg/g. In proportion to the anthracite addition, hardness and iodine number increased. Through the adsorption experiments of heavy metals, removal efficiencies of Pb and Cr by manufactured adsorbents were over 90%. In case of fly-ash, removal efficiencies of Pb and Cr were 31.5% and 5.6% respectively. The reason why removal capacities of manufactured adsorbents were higher than fly-ash was postulated that adsorption capability was improved by unburned carbon and $SiO_2$ which included in fly-ash during steam activation.

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A study on the Artistic Formativeness Represented in the Materials of the Modern Fashion Design (현대패션 디자인 소재에 표현된 예술적 조형성에 관한 연구)

  • 이효진
    • Journal of the Korean Society of Costume
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    • v.32
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    • pp.163-182
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    • 1997
  • The purpose of this study was intended to analyze artistic formativeness represented in the modern fashion design materials. Nowadays the modern fashion design materials is characterized by variety. The fashion materials the most important of fashion is called a softwear in textile industry and emerged as a new field. Fashion design also escaped from the tra-ditional restraint and extended to pursue lib-eral clothes and the designer's creative inten-tion has resulted in conceptual and conven-tional alteration as a new mode of plastic ex-preseeion. As a results of analysis of the formative fea-ture of Art style represented in the modern fashion design materials. First Surrealism had been searching for a new way of confronting a social and rtistic environment that was stifling and repugnant to them. Accordingly the wide applicaytion of the various object due to the thought of Sur-realism through the modern fashion materials brought the diversification and individua-lization of the modern fashion design. Second Pop Art that is made modern mech-anic culture and commercialism brought the great transformation in the history of Art out of the existing style and the sense of ex-pression. And the plastic characteristics of Pop Art that has a gravity as modern fashion materials on a them of the elements of popular consumer's society. That is the common and cheap objects were introduced into fashion materials itself or pat-tern. Third Minimalism is a trend in art att-empting to seek essence of the object by presenting simple and disciplined expressions by minimal formative means. The features of external form are simplicity clarity unrelated composition and symmetrical structure. Mini-malism was a quest for basic elements repre-senting the fundamental esthetic values of art. The minimal expression in modern fashion materials mean fabrics with simple surface and is contained using simple geometric pattern or utilizing textiles without any patterns. Fourth Eroticism is a kind of psychological revolution in the development of human civilization and is deeply rooted in the cultural tradition of myth religion customs and art. So Eroticism must be distinguished from a mere animal reproduction. These erotic char-acteristics were holded the meanings of sexu-ality through the modern fashion materials. Especially it was expressed the sexual part of body was nakedly showed through trans-parent materials or semitransparent like metalic and opaque materials. Recently the various kinds of new materials such as paper vinyle plastic metal as well as human body were applied to new fashion de-sign. First of all the new materials will give modern fashion designers stimuli and inspi-ration. It can also express values of moderners to despise materialism and uniformed modern society and to recover humanity and self-actualization.

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Synthesis and Properties of Copolyester Resin for Precoated MeTAL (Precoated Metal용 Copolyester Resin의 합성 및 물성)

  • Park, Lee Soon;Lee, Tae Hyung;Kim, Soon Hak;Chang, Jin Gyu
    • Applied Chemistry for Engineering
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    • v.10 no.3
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    • pp.427-431
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    • 1999
  • Copolyester resins for the coil coating process of aluminium and steel strip were synthesized and their thermal properties, molecular weight and solvent solution characteristics were examined. Copolyesters were obtained by two step reactions. The first step was to prepare bishydroxyethyl terephthalate (BHET), bishydroxyneopentyl terephthalate (BHNPT), bishydroxyethyl isophthalate (BHEI), bishydroxyneopentyl sebacate (BHNPS), bishydroxyneopentyl adipicate (BHNPA) and bishydroxyethyl adipicate (BHEA) oligomers by esterification reactions. The second step was the polycondensation reaction utilizing those oligomers to obtain relatively high molecular weight copolyesters (Mw = 30,000~59,000 g/mol) as measured by GPC. These copolyesters were amorphous polymers as shown by DSC without $T_m$ peaks probably due to the kink structure introduced by BHET oligomer and relatively large free volume by bulky BHNPT and BHNPS oligomers. The copolyester samples with half of BHET oligomer substituted by BHNPT while keeping BHEI (0.3 mole) and BHNPS (0.1 mole) ratio constant showed glass transition temperature above $40^{\circ}C$ and good solubility in toluene both at low ($-5^{\circ}C$) temperature and room temperature.

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Extraction of Yttrium and Europium with Fatty Acids as Extractants (지방산계 추출제에 의한 이트륨과 유로피움의 분리)

  • Bang, Kyung-Mo;Ryu, Ho-Jin;Choi, Min-Bae;Kang, Ho-Cheol
    • Applied Chemistry for Engineering
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    • v.21 no.5
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    • pp.509-513
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    • 2010
  • Recently, an amount of waste electronic devices such as LED and trichromatic fluorescent lamp has increased with the development of electronic industry. Reportedly, rare earth metals such as yttrium and europium have been discovered in the waste electronic devices. In order to improve the selectivity of yttrium and europium, the effects of the following factors on recovery experiment have been considered : i) fatty acids with various alkyl chain lengths, ii) the concentration of extractant, and iii) pH. The results show that the extraction efficiencies decrease at the same pH with decreasing the concentration of extractant and so $pH_{0.5}$ (That value of pH in an aqueous phase at which the distribution ratio is unity at equilibrium: 50% of the solute is extracted (E = 0.5) only when the phase ratio is unity.) moves into higher pH. The highest selectivity of yttrium and europium was obtained with tetradecanoic acid as extractant. The extraction mechanism of yttrium and europium was varied with the change of concentration of the tetradecanoic acid. $MR_3$single-species was formed from the yttrium and europium ion in the extractant concentration less than 0.1 M. On the other hand, the yttrium or europium ion is solvated with three molecules of tetradecanoic acid monomer like $MR_3{\cdot}$ 3RH in the extractant concentration more than 0.1 M.

Assessment of Technology-Based Industrial Wastewater Effluent Limitations and Standards for the Application in Domestic Industries ( I ) : Case-study, Applying TBELs in US (처리기술에 근거한 산업폐수 배출허용기준 국내 적용성 연구( I ) : 미국 TBELs 적용사례 검토)

  • Kim, Kyeongjin;Son, Daehee;Her, Jin;Kim, Kwangin;Kwon, Osang;Yeom, Ictae
    • Journal of Korean Society on Water Environment
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    • v.26 no.1
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    • pp.1-9
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    • 2010
  • Technology-Based Effluent Limitations (TBELs) is a permit limits for a pollutant that is based on the capability of a treatment technology to reduce the pollutant to a certain concentration. Widely practiced for regulations of industrial wastewater in US, TBELs has been accepted as an effective means that can achieve balanced goals between complete elimination of pollutants discharge and economic feasibility for industries. The review of TBELs application in US and the applicability of TBELs to the domestic industry categories was given in three papers. In the first paper, the development and practices of TBELs in US were reviewed including case studies. The developments of TBELs in US in the four major categories, the metal products & machinery, the petroleum refining, the porcelain enameling and the meat & poultry products were reviewed. The applicability of TBELs to the domestic industrial categories was also assessed. In the second paper, the pollution loads analysis for domestic industrial wastewater was conducted based on risk assessment indicator using Toxic Weighting Factors (TWFs). This is an essential part to determine the priority of TBELs application for the domestic industrial categories. In the last paper, the application of TBELs to the domestic industries was demonstrated through a case-study for the pulp/paper/paperboard category. Direct application of TBELs of US into the Korean regulation system may not be desirable because the specific goals and the environment for the regulations for the two countries may not be identical. For example, unlike US, Korea does not adopt the individual permit system for pollution sources. However, among the unproductive and exhaustive controversies over the uniform regulations regardless of the industrial categories in Korea, the introduction of the principles of TBELs are inevitable and more extensive study for applications of TBELs optimized for Korean regulation system will be necessary.