• Title/Summary/Keyword: Metal composite

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Characterization of Ionic-Polymer Metal Composite Actuators Varying Electroless Plating Method of Platinum (백금 무전해 도금 방법의 변화에 따른 이온성 고분자 및 금속 복합체 액추에이터의 특성 분석)

  • 차승은;김병목;조성환;이승기;박정호;김병규
    • The Transactions of the Korean Institute of Electrical Engineers C
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    • v.51 no.12
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    • pp.601-607
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    • 2002
  • IPMC(Ionic Polymer Metal Composite)actuators were optimized for producing improved forces by changing multiple parameters including repetition of number of plating, surface electroding and additive(PVP)-treatment on reduction. The platinum electrode is deposited on the surface of the material where platinum particle stay in a dense form that appears to introduce a significant level of surface electrode resistance. Actuation tests were performed for such IPMC actuators under a low voltage. The test results show that the lower surface-electrode resistance generates higher actuation capability in the IPMC actuators. In order to investigate relaxation behavior of bending and repeatability in dry condition, the IPMC was coated by$rubber(KRATON^{TM})$to minimize the effect of water evaporation from IPMC. This actuator can be used in air with surface coating to avoid membrane drying.

A Study on Low-Velocity Impact Characterization of Sandwich Panels with Metal and Laminate Composite Facesheets (금속재와 적층복합재 면재를 갖는 샌드위치 패널의 저속충격 특성 연구)

  • Lee, Jae-Youl;Lee, Sang-Jin;Jo, Se-Hyun;Mok, Jai-Kyun;Shin, Kwang-Bok
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.144-150
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    • 2007
  • In this paper, the low velocity response of four different sandwich panels with metal and laminate composite facesheets has been investigated by conducting drop-weight impact tests using an instrumented falling-weight impact tower. Square samples of 100mm sides were subjected low-velocity impact loading using an instrumented testing machine at six energy levels. Impact parameters like maximum force, time to maximum force, deflection at maximum force and absorbed energy were evaluated and compared for four different types of sandwich panels. The impact test results show that sandwich panel with composite laminate facesheet could not observe damage mode of a permanent visible indentation after impact and has a good impact damage resistance in comparison with sandwich panel with metal aluminum facesheet.

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Manufacturing and Properties of Metal Based Composite Produced By Friction Stir Processing (마찰교반프로세스를 이용한 금속기 복합소재 제조 및 특성)

  • Choi, Don-Hyun;Yeon, Yun-Mo;Jung, Seung-Boo
    • Journal of Welding and Joining
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    • v.30 no.5
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    • pp.27-33
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    • 2012
  • Friction stir processing (FSP), developed based on the basic principles of friction stir welding(FSW), a solid-state joining process originally developed for various metal alloys, is an emergingmetalworking technique that can provide localized modification and control of microstructures in near-surface layers of processed metallic components. The FSP causes intense plastic deformation, material mixing, and thermal exposure, resulting in significant microstructural refinement, densification, and homogeneity of the processed zone. The FSP technique has been successfully used for producing the fine-grained structure and surface composite, modifying the microstructure of materials, and synthesizing the composite and intermetallic compound in situ. In this review article, the current state of the understanding and development of FSP is addressed.

Analysis of Residual Stresses Due to Shape Memory Effects (형상기억효과에 의해 발생되는 잔류응력의 해석)

  • 노홍길;김홍건;조영태;이동주;정태진;김경석
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.05a
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    • pp.147-152
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    • 1999
  • The strengthening of a metal matrix composite(MMC) by the shape memory effect(SME) of dispersed TiNi particles was theoretically studied. An analytical model was constructed for the prediction of the average residual stress(<$\sigma$>/sub/m) on the base of the Eshelby's equivalent inclusion method. The analysis was performed on the TiNi particle/Al metal matrix composites with varying volume fractions and prestrains of the particle. The residual stress caused by the shape memory of predeformed fillers has been predicted to contribute significantly to the strengthening of this composite.

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The Size Effect in Particulate Composite Materials - Size - Dependent Plasticity (입자보강 복합재료에서 크기효과 -Size-Dependent 소성역학)

  • Kim S. H.;Huh H.;Hahn H. Thomas
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.167-170
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    • 2005
  • This paper briefly reviews various existing methods to account for the effect of particle size on mechanical properties of particulate metal matrix composites. A simple and easy method is to use a size-dependent constitutive equation for the matrix. The suggested method does not require the development of a new computational algorithm and is compatible with any standard finite element software. Finite element analyses have been carried out to show how the deformation behavior of a metal matrix composite changes as the particle size and volume fraction are varied.

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Abrasion Wear Behavior of Recycled Tungsten Carbide Reinforced Metal Matrix Composite (재생 초경합금 분말을 활용한 금속기지 복합재료의 Abrasion 마모거동)

  • Kang, Nam-Hyun;Chae, Hyun-Byung;Kim, Jun-Ki;Choi, Jong-Ha;Kim, Jeong-Han
    • Korean Journal of Materials Research
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    • v.13 no.12
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    • pp.850-854
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    • 2003
  • The abrasion wear behavior on the hardfacing weld was investigated by performing abrasion wear, hardness, and microstructural tests. The gas metal arc(GMA) weld was produced by using the cored wire which was filled with the hard metal, i.e., the recycled tungsten carbide (WC) reinforced metal matrix composite. For 30% addition of the hard metal, the abrasion wear resistance was significantly improved comparing with that for 20% addition of the hard metal. Above 30% addition of the hard metal, however, there was no significant improvement of the wear resistance. The improvement of the wear resistance was due to the increased amount of eutectic carbides(W$_{6}$C) which was formed during GMA welding. For the weld in which the hard metal was added to 30-40%, an optimum level of abrasion wear resistance was performed.

Bidirectional Motion of the Metal/Ceramic Composit Structure Linear Ultrasonic Motor (금속/세라믹 복합구조 선형 초음파 모터의 양방향 운동)

  • Lee, Jae-Hyung;Park, Tae-Gone;Kim, Myung-Ho
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2002.11a
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    • pp.79-82
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    • 2002
  • In this paper, a single phase driven piezoelectric motor design was presented for linear motion. Two metal/ceramic composite actuators, a piezoelectric ring which was bonded to a metal endcap from one side, were used as the active elements of this motor. The motor was composed of a piezoelectric ceramic, a metal ring which has 4 arms, and a guider. Motors with 30.0[mm] and 35.0[mm] diameter were studied by finite element analysis and experiments. As results, the maximum speed of motor was obtained at resonant frequency. When the applied voltage of the motor increased, the speed was increased. Also, bidirectional motion of the motor was achieved by combining two motors which have different resonant frequency.

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Development of Ultralight Composite Wheelchair Frame (초경량 복합재 의자차 차체 개발)

  • 강지호;김수현;김천곤
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.05a
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    • pp.215-218
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    • 2002
  • In this paper, we applied composite material of high specific stiffness and strength to the fabrication of a folding wheelchair frame for the replacement of conventional metal wheelchair frames. A one-body composite frame was designed and the finite element analysis was performed on this design. Some specimens of joint parts were manufactured and strength test was done. With the results of analysis and test, some modification was done and a prototype was produced.

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Shear Bond Strength and Failure Mode between Sinfony Indirect Composite Resin and Non Precious Metal (Sinfony 간접복합수지와 비귀금속합금간의 전단결합강도와 파절양상)

  • Min, Byung-Rok;Chung, In-Sung
    • Journal of Technologic Dentistry
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    • v.30 no.2
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    • pp.79-86
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    • 2008
  • The purpose of this study was to investigate the effect retention element formed by metal surface treatment method on the bond strength of indirect composite resin and metal. The metal specimens were cast from Ni-Cr alloy($Rexillium^{(R)}$ III). They were divided into 5 groups by applied retention element: $50{\mu}m$ aluminium oxide sandblasting group, $250{\mu}m$ aluminium oxide sandblasting group, 0.2mm retention crystal group, 10% $H_{2}SO_{4}$ solution etching group, $110{\mu}m$ $Rocatec^{TM}$ Plus system group. Total 50 metal specimens were veneered with Sinfony indirect composite resin system. Specimens were tested for shear bond strength on an Instron universal testing machine and fracture mode of fractured specimens were analyzed by SEM and EDS. 1. 0.2 mm retention crystals were most effective in improving the resin-metal shear bond strength (p<0.05). 2. Sandblasting by $250{\mu}m$ aluminium oxide were more effective than sandblasting by $50{\mu}m$ aluminium oxide in improving the resin-metal shear bond strength(p<0.05). 3. Fracture mode of resin-metal fractured surface were cohesive failure mode in 0.2mm retention crystal, mixed failure mode in sandblasted specimens, etched specimens and the specimens sandblasted with $110{\mu}m$ $Rocatec^{TM}$ Plus system.

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Comparison of shearbond strength between metal and indirect resin according to the different conditionings (표면처리에 따른 금속과 간접복합레진간의 전단결합강도 비교연구)

  • Choi, Su-Young;Choi, Hyunmin;Moon, Hong-Seok;Shim, June-Sung;Park, Young-Bum;Lee, Geun-Woo
    • The Journal of Korean Academy of Prosthodontics
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    • v.55 no.3
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    • pp.264-271
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    • 2017
  • Purpose: The purpose of this study is to investigate the differences in bond strength of four different indirect composites to the gold alloy and Ni-Cr alloy according to type of metal surface treatment after water storage. Materials and methods: Type IV gold alloy and Ni-Cr alloy were used for casting alloy while four types of indirect composite resins (Gradia, Tescera Sinfony and in;joy) were used in this study. Metal specimens were produced by casting and total of 240 specimens (60 specimens per one indirect composite group) were prepared. After bonding indirect composite resin and undergoing 24 hours of polymerization, customized jig was attached to the metal specimen and shear bond strength were measured using universal testing machine. Also, differences in shear bond strength before and after water storage for 240 hours were also measured. Results: In the measurement of shear bond strength according to the metal surface treatments, bead group showed high strength followed by loop and flatting group (P<.05). After being stored in water bath for 240 hours, Gradia showed statistically significant high bond strength compared to other indirect composite resins in all groups (P<.05). Conclusion: Shearbond strength was found to be different according to type of metal surface treatment and type of metal used after storage in water. Further studies need to be developed for clinical practices as three are still problems of microleakage, stain or wear.