• Korean Chemical Engineering Research
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• 제44권6호
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• pp.563-571
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• 2006

스테인리스 스틸 메쉬 표면을 환원 전처리하여 그 표면상에 직접 탄소나노튜브 또는 탄소나노섬유와 같은 VGCF (vapor grown carbon fiber) 나노물질을 합성 성장시켰다. 수소 가스를 이용하여 스테인리스 스틸 메쉬를 환원 처리함으로써, 금속 표면상에 bi-modal 분포의 작은 촉매입자와 큰 촉매입자들이 함께 생성되었다. 환원된 스테인리스 스틸 메쉬로부터 VGCF의 합성 시, 수소 가스가 공급되지 않은 경우는 작은 촉매입자로부터 탄소나노튜브들이 주로 성장되었으나, 특정 량의 수소 가스가 공급될 경우 큰 촉매입자로부터 탄소나노섬유들이 주로 성장되었다.

• 한국생산제조학회지
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• 제21권3호
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• pp.408-414
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• 2012

Screen printing is a printing method that uses a woven mesh to support an ink-blocking stencil by transferring ink or other printable materials in order to form an image onto a substrate. Recently, the screen printing method has applied to micro-electronic packaging by using solder paste as a printable material. For the screen printing of solder paste, metal masks containing a number of micro-holes are used as a stencil material. The metal mask undergoes deformation when it is installed in the screen printing machine, which results in the deformation of micro-holes. In the present study, finite element (FE) analysis was performed to predict the amount of deformation of a metal mask. For an efficient calculation of the micro-holes of the metal mask, the sub-domain analysis method was applied to perform FE analyses connecting the global domain (the metal mask) and the local domain (micro-holes). The FE analyses were then performed to evaluate the effects of slot designs on the deformation characteristics, from which more uniform and adjustable deformation of the metal mask can be obtained.

• 자원리싸이클링
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• 제7권5호
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• pp.13-18
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• 1998

전기로 제강분진의 물성을 파악하기 위하여 분진의 성분, 형상, 입도, 자성, 비중, 공극율 및 용출에 관한 성질을 조사하였다. 분진의 대부분은 서브 마이크론에서 수십 마이크론에 이르는 다양한 크기의 구형입자들이 서로 응집된 상태이고, 큰 입자에는 철분이 그리고 작은 입자에는 아연이 주로 농집되며, XRD 분석으로는 franklinite(${ZnFe}_{2}{O}_{4}$), magnetite(${Fe}_{3}{O}_{4}$), zincite(ZnO) 등의 결정이 확인된다. 분진을 습식으로 체가름하였을 때에 +200 mesh의 입단은 1.5% 정도이고 magnetite와 quartz의 결정을 함유하며, 200∼500 mesh는 magnetite, franklinite, zincite가 혼재되고, 분진의 약 82%를 차지하는 -500 mesh에는 franklinite와 zincite의 결정이 혼재한다. 공극율이 78% 정도인 분진을 약 1㎪로 압착하면 공극율은 68% 정도가 되고, 약 13㎪로 압착하면 53% 정도로 된다. 제강분진을 폐기물 처리공정 시험방법에 따라 용출시켰을 때에 허용기준치를 초과한 중금속은 카드뮴, 납, 수은이었다.

• 한국세라믹학회지
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• 제49권1호
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• pp.90-94
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• 2012

This study has been focused on properties of mirror surface grinding technology by ELID(Electrolytic In-process Dressing) for metal matrix ceramic composites using in high precision mirror for optics. The experimental studies have been carried out to get mirror surface by grinding for composites, Al-SiC, Al-graphite and Mg-SiC. Grinding process is carried out with varying abrasive mesh type, depth of cut and feed rate using diamond wheel. The machining result of the surface roughness and condition of ground surface, have been analyzed by use of surface roughness tester and SEM measurement system. ELID grinding technology could be applied successfully for the mirror-surface manufacturing processes in spite of ductility of metal matrix material. As the results of experiments, surface roughness of Al-SiC(45 wt%) has been the most superior in these experimental work-pieces as 0.021 ${\mu}m$ Ra.

• 소성∙가공
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• 제14권6호
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• pp.547-552
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• 2005

In general, the sheet metal and die are described by finite elements for the simulation of the metal forming processes. Because the characteristics as continuum of the sheet metal are represented with triangles and rectangles, the errors occur inevitably in finite element analysis. Many contact schemes to describe the deformation modes exactly have been introduced in order to decrease these errors. In this study, a scheme for continuous contact treatment is proposed in order to consider the realistic behavior of contact phenomena during the forming process. The discrete mesh causes stepwise propagation of contact nodes of the sheet even though the contact region of the real forming process is altered very smoothly. It gives rise to convergence problem in case that the process, for example bending process, is sensitive to the contact between the sheet and the tools. The analysis of the unconstrained cylindrical bending process without blank holder is also presented in order to investigate the effect of the proposed algorithm.

• 소성∙가공
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• 제11권6호
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• pp.503-512
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• 2002

The drawbead is used to control material flow into the die during the binder wrap process and the stamping process in the sheet metal forming process. Since the dimension of drawbead is relatively small in comparison with the typical dimensions, it is difficult to include drawbeads in finite element analysis of the sheet metal forming process. It is because the mesh system has to be fine enough to describe the drawbead and the computation time is drastically increased. In this paper, simulation of drawbead forming has been carried out to obtain the equivalent boundary conditions in the binder wrap process and the stamping process. In order to investigate the effect of various die geometries, parameter studies are performed with the variation of parameters such as the blank length, the drawbead depth, the drawbead radius, the inclination of die and the friction coefficient.

• 마이크로전자및패키징학회지
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• 제11권4호
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• pp.55-59
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• 2004

본 논문은 광 활성도가 가장 좋은 아나타제(anatase)상의 광촉매 $TiO_2$분말을 상온에서 aerosol deposition 법을 사용하여 박막을 제조하였다. 이런 제조 방법은 aerosol 분말을 초음속으로 분사하여 기판에 증착시키는 방법으로, 저온에서 박막증착이 가능하여 thermal stress를 줄일 수 있고, 공정 단가를 낮출 수 있다는 장점이 있다. 박막 제조시 aerosol bath의 압력은 500 torr이고, chamber의 압력은 0.4 torr 였다. 이런 압력차는 $0.4 mm{\times}10 mm$의 크기의 노즐을 통해 $TiO_2$ 나노 분말을 초음속으로 가속하여 기판에 증착시켰다. 박막 제조를 위해 사용한 기판은 수질정화에 응용하기 위해 직경 50 mm인 원판 SUS mesh를 사용하였다. $TiO_2$ 분말의 고른 분포를 위해 $TiO_2$ 분말에 함유되어 있는 수분을 제거하고 이차 입자의 생성을 억제하기 위해서 알코올 bath 속에서 90분간 초음파 세척을 한 후 건조하였다. SUS mesh 위에 증착되어 있는 $TiO_2$ 박막의 입자크기를 알아보기 위해 주사 현미경(SEM)으로 분석하였으며, $1 {\mu}m$정도의 입자 크기를 관찰 할 수 있었다. X-ray diffraction (XRD) 분석 결과 aerosol deposition 후에도 분말의 anatase상은 그대로 유지되었으며, 이런 결과는 광촉매 작용을 이용한 수처리용 필터로 활용이 가능하다.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2001년도 춘계학술대회 논문집
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• pp.209-212
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• 2001

It is known that the mim forming processes show somewhat different phenomena compared with the conventional metal forming processes, namely, the size effect, enhanced friction effect and etc. Such typical phenomena, however, are not predicted by the conventional finite element analysis, which has been an efficient numerical tool to predict the metal forming processes. It is due to the fact that the constitutive relations used does not describe the microstructural characteristics of the materials. In the present investigation, the finite element formulation using the rate-dependent rigid plastic crystal plasticity model of the face-centered cubic materials is conducted to predict the micro mechanical behaviors during the mim forming processes. The finite element analysis, however, provides mesh-dependent solutions for the intragranular deformations. Therefore, the couple stress energy is additionally introduced into the variational principle and formulated within the framework of the rigid plastic finite element method to obtain mesh-independent solutions. Micro deformations of single crystal and bicrystal with various orientations are calculated to show the potential of the developed formulation.

• 분석과학
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• 제11권4호
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• pp.235-242
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• 1998

이온 운반 물질로 키틴(poly-[$1{\rightarrow}4$]-${\beta}$-acetyl-D-glucosamine)을 사용하고, 지지체(matrix)로 Poly(vinyl chloride)(PVC)를, 가소제로는 Dioctyl sebacate(DOS)를 사용하여 키틴 막 전극을 제작하였다. 얇은 조각 형태의 키틴을 막자사발로 갈아 100 메시(mesh)의 체에 거른 후, 이때 모아진 일정 크기의 미세 가루를 사용하였다. 키틴 막 전극을 지시 전극으로 사용하여 금속 양이온들의 감응전위를 알아본 결과, 특히 $Cd^{2+}$와 $Cu^{2+}$에 대한 감응전위를 기울기(mV/decade)는 바탕 전해질이 pH 4 acetate buffer에서 각각 34.9 mV/decade, 34.0 mV/decade로 다른 금속 양이온들에 비하여 크게 나타났다. 또한 pH 영향을 조사해 본 결과, pH 2~12 범위에서 전위값이 일정하게 유지되었다.

• Structural Engineering and Mechanics
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• 제50권6호
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• pp.817-834
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• 2014

An experimental program was designed in the current work to examine the structural behavior of ferrocement beams reinforced with composite materials under three point loadings up to failure. The experimental program comprised casting and testing of twelve ferrocement beams having the dimensions of 120 mm width, 200 mm depth and 1600 mm length. The twelve beams were different in the type of reinforcements; steel bars, traditional wire meshes (welded and expanded wire meshes) and composite materials (fiberglass wire meshes and polypropylene wire meshes). The flexural performances of the all tested beams in terms of strength, ductility, cracking behavior and energy absorption were investigated. Also all the tested beams were simulated using ANSYS program. The results of the experimental tests concluded that the beam with fiber glass meshes gives the lowest first crack load and ultimate load. The ferrocement beam reinforced with four layers of welded wire meshes has better structural behavior than those beams reinforced with other types of wire meshes. Also the beams reinforced with metal wire meshes give smaller cracks width in comparing with those reinforced with non-metal wire meshes. Also the Finite Element (FE) simulations gave good results comparing with the experimental results.