• Title/Summary/Keyword: Metal Fiber Filter

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Examination of Dust Trapping Mechanism in a Metal Fiber Filter-bed (금속 섬유 필터층을 이용한 미세 분진 집진 성능 관찰)

  • 이경미;조영민
    • Journal of Korean Society for Atmospheric Environment
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    • v.20 no.3
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    • pp.361-369
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    • 2004
  • A metal fiber bed has seldom been applied to the practical filtration process despite its excellent mechanical and chemical stability. The filter-bed used in this work was highly porous with open structure, of which apparent porosity was 80 ∼ 90%. Although pressure loss across the filter-bed was very low, separation efficiency was found to be quite high. This paper focuses on the basic filtration mechanisms of a metal filter-bed and a thin ceramic filter from fly ash for reference. The experimental parameters were face velocity, dust loading and porosity of filter-bed. Pressure drop increased with increasing face velocity and dust feeding load for both filters. It also showed that dust particles deposited in the deep flow path, finally resulting in clogging the pore channels. It thereby indicates that the dominating mechanism of the metal filter-bed would be depth filtration. Meanwhile, the thin fly ash composite filters trapped the aerated dust mainly on the surface of the filter medium, so that the instantaneously formed dust layer might cause a steep increase of pressure drop across the filtration system.

Evaluate the Metal Fiber's Electrical Character and Applicance removal of Ion Derivatives (Metal Fiber의 전기적 특성 평가와 이온제거 Filter로의 응용)

  • Lee, Jin-Sung;Kim, Jun-Hyung;Lee, Hyun-Yong
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2010.06a
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    • pp.265-265
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    • 2010
  • 일반적으로 중금속이나 질산성 질소와 같은 이온성 물질들은 사람의 건강이나 생태계에 좋지 않은 영향을 미칠 수 있다. 이들 오염물질들은 그 종류에 따라 건강에 피해를 주는 정도에 차이가 있지만 안전한 생태환경을 유지하기 위해서는 이들 물질들을 효과적으로 처리할 수 있는 필터가 필요하다. 전극 필터에 최대한 많은 이온들을 흡착시키기 위해서는 전극의 비표면적을 높이는 것이 매우 중요하다. Metal Fiber Filter의 제작과 제작된 Filter의 전기적 특성과 비표면적 향상, 고정성 및 통전성, 축전용량과 전기흡착 및 탈착 경향을 관찰하기 위해 3전극 시스템을 이용하여 Cyclic Voltammetry(CV)와 Chrono-amperometry(CA)를 측정하고 표면의 기공 구조를 관찰하기 위해 주사전자현미경 (SEM;Scanning Electron Microscope)을 이용하여 전극에 생성된 미세 기공의 크기 및 크기 분포를 측정한다. 또한 제작된 Filter 전극을 이용하여 전기장 하에서 수질 속에 있는 질산성이온의 선택적 제거 효율을 측정하여 보고, 측정된 데이터 값을 통해 Metal Fiber Filter의 전기적 특성과 중금속이나 질산성 이온 물질들을 선택적으로 제거할 수 있는 Filter 전극 설계 근거를 제시하고자 한다.

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A study on ceramic and metal composite material joining for micro filter using thermal spray and laser welding (용사법과 레이저 용접을 이용한 복합소재 미세필터 연구)

  • Song, In-Gyu;Choi, Hae-Woon;Kim, Joo-Han;Yun, Bong-Han;Park, Jung-Eon
    • Proceedings of the KWS Conference
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    • 2010.05a
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    • pp.32-38
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    • 2010
  • Hybrid material(ceramic+metal) processes were developed for micro filter using ceramics coating at metal filter surface by thermal spray method, micro hole drilling at ceramic coated filter surface by femtosecond laser, and fiber laser direct welding of ceramic and metal (SUS304, SM45C) by capillary effect. Thermal spray process was used for ceramic powders and metal filters. The used ceramic powders were $Al_2O_3+40TiO_2$(Metco 131VF) powder of maximum particle size $5{\mu}m$ and ${Al_2O_3}99+$(Metco 54NS) power of maximum particle size 45m. Ceramic coated filters using thermal spray method had a great influence on powder material, particle size and coating thickness but had a fine performance as a micro filter. CW fiber laser was used to drill the top ceramic layer and melt the bottom metal layer for joining applications.

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Basic Study on the Flame Stability of Burner for Regeneration of Diesel Particulate Filter in Engine Exhaust Gas (DPF 재생용 버너의 엔진 배기 중에서의 화염 안정성 구현을 위한 기초 연구)

  • Shim, Sung-Hoon;Jeong, Sang-Hyun;Hong, Won-Seok
    • Journal of the Korean Society of Combustion
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    • v.10 no.4
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    • pp.10-17
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    • 2005
  • Sustaining of flame stability of the burner installed in Dielsel exhaust pipe is very difficult because of steep fluctuation of pressure and flow rate. A burner for DPF (Diesel Particulate Filter) which clogged by collected soot regeneration has been made of metal fiber for the purpose of realization of flame stability even in unfavorable condition of Diesel engine exhaust. Flame stability of the metal fiber burner has been investigated in various condition of engine operation. It has been identified that metal fiber burner with liner which has swirl guide vane presents excellent flame stability even in the higher engine revolutions than 3000rpm and sudden variation. The results offer the possibility of development of full flow burner system for DPF regeneration.

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Synthesis of Nanostructures by Direct Growth of Carbon Nanotubes on Micron-sized Metal Fiber Filter and its Filtration Performance (마이크론 금속섬유 필터에서 탄소나노튜브의 직접 성장에 의한 나노구조체 합성 및 여과성능)

  • Lee, Dong Geun;Park, Seok Joo;Park, Young Ok;Ryu, Jeong In
    • Korean Chemical Engineering Research
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    • v.45 no.3
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    • pp.264-268
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    • 2007
  • The filtration performance of micron-sized metal fibrous filter was improved by synthesizing carbon nanotubes grown on the surface of metal fibers. The carbon nanotubes are grown with bush-like nanostructures covered around the micron-fibers or web-like nanostructures crossing between the fibers at different synthetic conditions. Filtration efficiency of CNT-metal-filter was measured and compared with the efficiency of the raw metal filter without CNTs. The developed CNT-metal-filter has higher filtration efficiency without significant difference in pressure drop compared with the conventional metal filter, which is because the carbon nanotubes function as the trap of pollutant nanoparticles.

A Experimental Study of Optimum Filter System Design of High Purity Polymer Thread Machine (고순도 Polymer 방사기계 필터 시스템 최적설계 기술 개발에 관한 실험적 연구)

  • Oh, T.H.;Kim, C.S.;Song, D.J.
    • Proceedings of the KSME Conference
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    • 2000.11b
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    • pp.514-519
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    • 2000
  • Predicting a pressure drop between inlet and outlet of the filter system is essential in designing the optimum filter system. This experiment has been carried out to investigate several design parameters which influence in a pressure drop, such as different tube length and metal fiber filter mesh size. A 1/50 scale filter system was made to simulate a real filter system. Results are compared with Darcy equation for a porous media.

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Adsorptive Removal of Cu(II), Pb(II), and Hg(II) Ions from Common Surface Water Using Cellulose Fiber-Based Filter Media

  • Phani Brahma Somayajulu Rallapalli;Jeong Hyub Ha
    • Applied Chemistry for Engineering
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    • v.35 no.4
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    • pp.352-359
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    • 2024
  • Environmental pollution from heavy metal ions (HMIs) is a global concern. Recently, biosorption methods using cellulose sorbents have gained popularity. The objective of this study was to assess the removal efficiency of Cu(II), Pb(II), and Hg(II) ions at low concentration levels (100-700 ppb) from aqueous solutions using three different cellulose fiber-based filter media. Sample A was pure cellulose fiber, Sample B was 10% activated carbon-cellulose fiber, and Sample C was cellulose fiber-glass fiber-30% activated carbon-20% amorphous titanium silicate (ATS). The samples were characterized by several physicochemical techniques. The porosity measurements using N2 sorption isotherms revealed that Samples A and B are nonporous or macroporous materials, whereas the addition of 50% filler materials into the cellulose resulted in a microporous material. The Brunauer-Emmett-Teller (BET) surface area and pore volume of Sample C were found to be 320.34 m2/g and 0.162 cm3/g, respectively. The single ion batch adsorption experiments reveal that at 700 ppb initial metal ion concentration, Sample A had removal efficiencies of 7.5, 11.5, and 13.7% for Cu(II), Pb(II), and Hg(II) ions, respectively. Sample B effectively eliminated 99.6% of Cu(II) ions compared to Pb(II) (14.2%) and Hg(II) (31.9%) ions. Cu(II) (99.37%) and Pb(II) (96.3%) ions are more efficiently removed by Sample C than Hg(II) (68.2%) ions. The X-ray photoelectron spectroscopy (XPS) wild survey spectrum revealed the presence of Cu(II), Pb(II), and Hg(II) ions in HMI-adsorbed filter media. The high-resolution C1s spectra of Samples A and B reveal the presence of -C-OH and -COOH groups on their surface, which are essential for HMIs adsorption via complexation reactions. Additionally, the ATS in Sample C facilitates the adsorption of Pb(II) and Hg(II) ions through ion exchange.

A Study on the Exhaust Reduction of Diesel Particulates Using Ceramic Fiber Filters (세라믹 섬유필터를 이용한 디젤 입자상물질 배출저감에 관한 기초연구)

  • 주용남;홍민선;문수호;이동섭;임우택
    • Journal of Korean Society for Atmospheric Environment
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    • v.19 no.3
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    • pp.297-306
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    • 2003
  • Works were focused on back pressure characteristics of ceramic fiber filter on DPF (Diesel Particulate Filter) system and experiments were performed to select appropriate filter which can filter particulates. Filters were installed on metal -support tube which has openings for exhaust gas flow. Ceramic fiber filters with high specific surface area and adequate high temperature strength are commercially available for filtration of diesel particulates and in -situ hot regeneration. Thus, ceramic blanket and ceramic board which are used as insulating media were applied to filter and filtration apparatus was installed on exhaust gas line connected to 2.0 L diesel engine. Alternating filter structure to adapt DPF system, collection efficiency test of diesel particulates was measured. In case of ceramic blanket, pressure drop was low, caused by the destruction of soft structures. Also, particulate collection efficiency was decreased depending on loading time. In case of ceramic board, structure design was altered to reduce back pressure on DPF system. Structure design was altered to induce Z-flow by making 10 mm and 5 mm holes on the surface of media. Alteration of 5 mm hole showed that media have low back pressure but particulate collection efficiency was 77%, while 10 mm hole showed that of 90%.