• Title/Summary/Keyword: Melting properties

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Dyeing Properties on Jacquard Fabric for Blind Using Low-melting Flame Retardant Polyester (저융점 난연 폴리에스터를 이용한 블라인드용 자카드 직물의 염색성)

  • Kim, Jeong-Hwa;Lee, Jung Soon;Lee, Sung-Young;Lee, Seung-Gu
    • Journal of the Korean Society of Clothing and Textiles
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    • v.38 no.3
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    • pp.404-414
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    • 2014
  • This study investigates the dyeability and fastness of jacquard fabric for blind using low-melting flame retardant polyester. Two types of jacquard fabric were prepared with a low-melting flame retardant polyester and regular polyester. The low-melting flame retardant polyester has a sheath and a core. The core consists of flame retardant polyester and the sheath consists of low-melting polyester. Disperse red 50 (DR 50), disperse blue 56 (DB 56), disperse yellow (DY 54) of E-type dyes and disperse 92 (DR 92), disperse blue 60 (DB 60), disperse yellow (DY 79) of S-type dyes were used and dyed on jacquard fabrics dependent of dyeing temperature and time. The fastness, dye exhaustion, color strength (K/S value), and colorimetric properties of jacquard fabrics were evaluated. The dyeability of S-type dyes were higher than E-type dyes. The experiments indicated optimum dyeability that the dyeing temperature was $110^{\circ}C$ for E-type dyes and $120^{\circ}C$ for S-type dyes for 40 minutes. The fastness to washing and light were excellent at a 4-5 grade.

Influence of Hot Isostatic Press on Quasi-static and Dynamic Mechanical Properties of SLM-printed Ti-6Al-4V Alloy (SLM 방식으로 적층 제조된 Ti-6Al-4V 합금의 HIP 처리에 따른 준정적 및 동적 기계적 특성 변화)

  • Jang, Ji-Hoon;Choi, Young-Sin;Kim, Hyeoung-Kyun;Lee, Dong-Geun
    • Journal of the Korean Society for Heat Treatment
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    • v.33 no.3
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    • pp.99-106
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    • 2020
  • Selective laser melting (SLM) is an additive manufacturing process by melting metallic powders and stacking into layers, and can product complex shapes or near-net-shape (NNS) that are difficult to product by conventional processes. Also, SLM process is able to raise the efficiency of production by creating a streamlined manufacturing process. For manufacturing in SLM process using Ti-6Al-4V powder, analysis of microstructural evolution and evaluation of mechanical properties are essential because of rapid melting and solidification process of powders according to high laser power and rapid scan speed. In addition, it requires a post-processing because the soundness and mechanical properties are degraded by defects such as pore, un-melted powder, lack-of-fusion, etc. In this study, hot isostatic press (HIP) was conducted as a post-processing on SLM-printed Ti-6Al-4V alloy. Microstructure of post-processed Ti-6Al-4V alloy was compared to as-built Ti-6Al-4V, and the evolution of quasi-static (Vickers hardness, room temperature tensile characteristic) and dynamic (high-cycle fatigue characteristic) mechanical properties were analyzed.

Mechanical Properties of 316L manufactured by Selective Laser Melting (SLM) 3D printing (Selective Laser Melting (SLM) 방식 3D Printing으로 제조한 스테인레스 316L 기계적 물성 분석)

  • Park, Sun Hong;Jang, Jin Young;Noh, Yong Oh;Bae, Byung Hyun;Rhee, Byong Ho;Eo, Du Rim;Cho, Jung Wook
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.872-876
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    • 2017
  • Laser Based 3D Printing is an recently advance manufacturing technology for making complex shape comopnent such as automobile and aerospace. So in this article, stainless steel 316L was manufactured by Selective Laser Melting (SLM) and Laser Melting Deposition (LMD) method. SLM is an additive manufacturing process that allow for the manufacture of small and complex component by laser melting and solidification of powder in bed using a high intensity laser beam. The results showed that the laser scanning speed and laser power affects the defect, microstructure and the hardness of the components.

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Thermoelectric Properties of Co1-xFexSb3 Prepared by Encapsulated Induction Melting (밀폐유도용해로 제조된 Co1-xFexSb3의 열전특성)

  • Park, Kwan-Ho;Koh, Dong-Wook;Ur, Soon-Chul;Kim, Il-Ho
    • Korean Journal of Materials Research
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    • v.16 no.6
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    • pp.351-354
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    • 2006
  • [ $Co_{1-x}Fe_xSb_3$ ] skutterudites were synthesized by encapsulated induction melting and their thermoelectric properties were investigated. Single phase ${\delta}-CoSb_3$ was successfully obtained by the subsequent heat treatment at 773 K for 24 hours in vacuum. However, ${\delta}-CoSb_3$ was decomposed to FeSb2 and Sb when $x{\leq}0.3$, which means that the solubility limit of Fe to Co is x<0.3. The positive signs of Seebeck coefficients for all Fe-doped specimens revealed that Fe atoms acted as p-type dopants by substituting Co atoms. Thermoelectric properties were remarkably enhanced by Fe doping and optimum composition was found to be $Co_{0.7}Fe_{0.3}Sb_3$ in this study.

Thermoelectric Properties of $Sn_zCo_{3.7}Ni_{0.3}Sb_{12}$ ($Sn_zCo_{3.7}Ni_{0.3}Sb_{12}$의 열전특성)

  • Jung, Jae-Yong;Kwon, Young-Song;Lee, Jung-Il;Ur, Soon-Chul;Kim, Il-Ho
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2007.11a
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    • pp.83-84
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    • 2007
  • Sn-filled and Ni-doped $CoSb_3$ skutterudites were prepared by encapsulated induction melting, and their filling and doping effects on thermoelectric properties were investigated. Single phase ${\delta}-CoSb_3$ was successfully obtained by encapsulated induction melting and subsequent heat treatment at 823K for 5 days. Nickel atoms acted as electron donors by substituting cobalt atoms. Thermoelectric properties were remarkably improved by Sn filling and Ni doping.

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Effect of Stress Relieving Heat Treatment on Tensile and Impact Toughness Properties of AISI 316L Alloy Manufactured by Selective Laser Melting Process (선택적 레이저 용융 공정으로 제조된 AISI 316L 합금의 인장 및 충격 인성 특성에 미치는 응력 완화 열처리의 영향)

  • Yang, Dong-Hoon;Ham, Gi-Su;Park, Sun-Hong;Lee, Kee-Ahn
    • Journal of Powder Materials
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    • v.28 no.4
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    • pp.301-309
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    • 2021
  • In this study, an AISI 316 L alloy was manufactured using a selective laser melting (SLM) process. The tensile and impact toughness properties of the SLM AISI 316 L alloy were examined. In addition, stress relieving heat treatment (650℃ / 2 h) was performed on the as-built SLM alloy to investigate the effects of heat treatment on the mechanical properties. In the as-built SLM AISI 316 L alloy, cellular dendrite and molten pool structures were observed. Although the molten pool did not disappear following heat treatment, EBSD KAM analytical results confirmed that the fractions of the low- and high-angle boundaries decreased and increased, respectively. As the heat treatment was performed, the yield strength decreased, but the tensile strength and elongation increased only slightly. Impact toughness results revealed that the impact energy increased by 33.5% when heat treatment was applied. The deformation behavior of the SLM AISI 316 L alloy was also examined in relation to the microstructure through analyses of the tensile and impact fracture surfaces.

Evaluation on Mechanical Properties of Tungsten by Sintering Additive Content (소결첨가재에 의한 텅스텐의 기계적 특성평가)

  • Lee, Sang-Pill;Lee, Jin-Kyung
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.4_2
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    • pp.621-626
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    • 2022
  • Tungsten is a high melting point metal unlike other steel materials, and it is difficult to manufacture because of its high melting temperature. In this study, pressure sintering process method was applied to manufacture the tungsten materials at low temperature. Therefore, it is necessary to densify the sintered material by using a sintering additive. Studies have been conducted on how the amount of titanium for sintering tungsten affects the mechanical properties of tungsten in this study. In order to secure the densification mechanism of tungsten powder during the sintering process, the characteristics of the sintered tungsten material according to the change of titanium content were evaluated. It was investigated the relationship between sintering parameters and mechanical properties for densification of microstructures. The sintered tungsten materials according to sintering additive content showed high sintered density (about 16.31g/cm3) and flexural strength (about 584 MPa) when the content of sintering additive was 3 wt%. However, as the content of the sintering additive increases, mechanical property of flexural strength is decreased, and the porosity is increased due to the heterogeneous sintering around titanium.

Manufacture of melting temperature controllable modified sulfur (MS) and its application to MS concrete (융점 제어형 개질유황의 개발 및 이를 활용한 콘크리트의 특성 연구)

  • Kim, Jin-Hee;Choi, Jin Sub;Park, No Hyung
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.24 no.6
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    • pp.261-267
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    • 2014
  • In this study, we manufactured melting temperature controllable modified surfur (MS) and studied the properties of sulfur modified cement concrete (SMC). We investigated the effects of sulfur and pyridine content on melting temperature of MS. The reaction is confirmed by measuring Raman spectrophotoscopy. The SMC was produced at Water (W)/Cement (C) = 45 wt%, Sand (S)/Aggregate (A) = 45 wt% and 5, 10, 15 and 20 % of MS on the basis of conventional portland cement, respectively. And then physical properties such as compressive strength, splitting tensile strength and permeability of SMC were measured. As MS added, permeability was decreased, while strength and spalling properties were improved. To confirm the safety of MS and SMC, pyrolyzed gas chromatography (P-GC) and gas hazard test were conducted. The results showed that MS and SMC were relatively safe at an elevated temperature.

Study on Tensile Properties of AlSi10Mg produced by Selective Laser Melting (SLM 공정 기법으로 제작한 AlSi10Mg 인장특성에 관한 연구)

  • Kim, Moosun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.12
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    • pp.25-31
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    • 2018
  • Selective Laser Melting is one of the representative 3D printing techniques for handling metal materials. The main factors influencing the characteristics of structures fabricated by the SLM method include the build-up angle of structures, laser power, laser scan speed, and scan spacing. In this study, the tensile properties of AlSi10Mg alloys were investigated by considering the build-up angle of tensile test specimens, laser scanning speed and scan spacing as variables. The yield stress, tensile strength, and elongation were considered as tensile properties. From the test results, it was confirmed that the yield stress values were lowered in the order of 0, 45, and 90 based on the manufacturing direction of the tensile specimen. The maximum yield stress value was obtained at 1870 mm / min based on the laser scan speed. The yield stress size decreased with decreasing scan speed. Based on the laser scan spacing, as the value increases, the yield stress increases, but the variation is smaller than the other test criteria. The tendency of the tensile strength and elongation variation depending on the test conditions was difficult to understand.

Characterization of the Deposited Layer Obtained by Direct Laser Melting of Fe-Cr Based Metal Powder (Fe-Cr계 금속 분말의 직접 레이저 용융을 통해 형성된 적층부 특성 분석)

  • Jang, Jeong-Hwan;Joo, Byeong-Don;Jeon, Chan-Hu;Moon, Young-Hoon
    • Korean Journal of Metals and Materials
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    • v.50 no.2
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    • pp.107-115
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    • 2012
  • Direct laser melting (DLM) is a powder-based additive manufacturing process to produce parts by layer-by-layer laser melting. As the properties of the manufactured parts depend strongly on the deposited laser-melted bead, deposited layers obtained by the DLM process were characterized in this study. This investigation used a 200 W fiber laser to produce single-line beads under a variety of different energy distributions. In order to obtain a feasible range for the two main process parameters (i.e. laser power and scan rate), bead shapes of single track deposition were intensively investigated. The effects of the processing parameters, such as powder layer thickness and scan spacing, on geometries of the deposited layers have also been analyzed. As a result, minimum energy criteria that can achieve a complete melting have been suggested at the given powder layer thickness. The surface roughnesses of the deposited beads were strongly dependent on the overlap ratio of adjacent beads and on the energy distributions of laser power. Through microstructural analysis and hardness measurement, the morphological and mechanical properties of the deposited layers at various overlapped beads have also been characterized.