• Title/Summary/Keyword: Melting Heat Transfer

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An approximate analytical solution for the initial transient process of close-contact melting on an isothermal surface (등온가열에 의한 접촉융해의 초기 과도과정에 대한 근사적 해석해)

  • Yu, Ho-Seon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.21 no.12
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    • pp.1710-1719
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    • 1997
  • An approximate analytical solution for the initial transient process of close-contact melting occurring between a phase change material kept at its melting temperature and an isothermally heated flat surface is derived. The model is so developed that it can cover both rectangular and circular cross-sectional solid blocks. Normalization of simplified model equations in reference to the steady solution enables the solution to be expressed in a generalized form depending on the liquid-to-solid density ratio only. A selected result shows an excellent agreement with the previously reported numerical data, which justifies the present approach. The solution appears to be capable of describing all the fundamental characteristics of the transient process. In particular, dependence of the solid descending velocity oft the density ratio at the early stage of melting is successfully resolved. The effects of other parameters except the density ratio on the transient behaviors are efficiently represented via the steady solution implied in the normalized result. A simple approximate method for estimating the effect of convection on heat transfer across the liquid film is also proposed.

A study on an efficient prediction of welding deformation for T-joint laser welding of sandwich panel Part II : Proposal of a method to use shell element model

  • Kim, Jae Woong;Jang, Beom Seon;Kang, Sung Wook
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.6 no.2
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    • pp.245-256
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    • 2014
  • I-core sandwich panel that has been used more widely is assembled using high power $CO_2$ laser welding. Kim et al. (2013) proposed a circular cone type heat source model for the T-joint laser welding between face plate and core. It can cover the negative defocus which is commonly adopted in T-joint laser welding to provide deeper penetration. In part I, a volumetric heat source model is proposed and it is verified thorough a comparison of melting zone on the cross section with experiment results. The proposed model can be used for heat transfer analysis and thermal elasto-plastic analysis to predict welding deformation that occurs during laser welding. In terms of computational time, since the thermal elasto-plastic analysis using 3D solid elements is quite time consuming, shell element model with multi-layers have been employed instead. However, the conventional layered approach is not appropriate for the application of heat load at T-Joint. This paper, Part II, suggests a new method to arrange different number of layers for face plate and core in order to impose heat load only to the face plate.

Heat Transfer in Heat Storage System with P.C.M. -Experimental and Numerical Investigation during Inward Melting in a Vertical Tube- (상변화 물질을 사용한 축열조에서의 열전달 -수직원관내에서의 내향용융실험 및 수치해석-)

  • Yim, Chang-Soon;Choi, Guk-Gwang;Lee, Cha-Moon;Kim, Jun-Gun;Shong, Ha-Jin;Cho, Nam-Cheol
    • Solar Energy
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    • v.10 no.1
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    • pp.5-13
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    • 1990
  • In the present investigation, experiments and numerical analysis during melting process of a phase change material were performed to research heat transfer phenomena generated by means of conduction and natural convection in the vertical tube at inward melting. The phase change material used in the experiments is 99 percent pure n-Docosane paraffin($C_{22}H_{46}$). In the results, it is found that the velocity of phase change interface at the top of tube is faster than at the bottom of tube because of the effect of natural convection, and the distribution of velocity at the liquid region is little affected by the initial temperature of phase change material. The velocity of phase change interface is slower as the initial temperature of phase change material is lower, and the effect of natural convection is larger as the aspect ratio of tube is larger. In tendency of heat transfer phenomena, the experimental results were well corresponded with numerical results. But there were a little disagrements between the results of experiment and numerical analysis because of the assumption of the constant volumetric expansion coefficient in numerical analysis.

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Natural Convection Heat Transfer Characteristics of the Molten Metal Pool with Solidification by Boiling Coolant

  • Cho, Jae-Seon;Suh, Kune-Yull;Chung, Chang-Hyun;Park, Rae-Joon;Kim, Sang-Baik
    • Proceedings of the Korean Nuclear Society Conference
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    • 1997.10a
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    • pp.719-725
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    • 1997
  • This paper presents results of experimental studies on the heat transfer and solidification of the molten metal pool with overlying coolant with boiling. The metal pool is heated from the bottom surface and coolant is injected onto the molten metal pool. As a result, the crust, which is a solidified layer, may form at the top of the molten metal pool. Heat transfer is accomplished by a conjugate mechanism, which consists of the natural convection of the molten metal pool, the conduction in the crust layer and the convective boiling heat transfer in the coolant. This work examines the crust formation and the heat transfer rate on the molten metal pool with boiling coolant. The simulant molten pool material is tin (Sn) with the melting temperature of 232$^{\circ}C$. Demineralized water is used as the working coolant. The crust layer thickness was ostensibly varied by the heated bottom surface temperature of the test section, but not much affected by the coolant injection rate. The correlation beかeon the Nusselt number and the Rayleigh number in the molten metal Pool region of this study is compared against the crust formation experiment without coolant boiling and the literature correlations. The present experimental results are higher than those from the experiment without coolant boiling, but show general agreement with the Eckert correlation, with some deviations in the high and low ends of the Rayleigh number. This discrepancy is currently attributed to concurrent rapid boiling of the coolant on top of the metal layer.

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Some Considerations on Heat Flow in Korea (한반도(韓半島) 지열류량(地熱流量)에 대(對)한 약천(若千)의 고찰(考察))

  • Sung Kyun, Kim
    • Economic and Environmental Geology
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    • v.17 no.2
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    • pp.109-114
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    • 1984
  • The geophysical implications of the observed heat flow in the Korean Peninsula are examined. The Peninsula can be devided into two typical regions of high (Zone 1) and normal heat flows (Zone 2), and anomalous sharp change of heat flow between two zones is noteworthy. Zone 1 (southeastern coast of the Peninsula) to be connected to the East Sea (=Japan Sea) of high heat flow region corresponds with the region of late-Mesozoic to Tertiary igneous activity. With the radioactive elements concentrated in the crust, the observed heat flow in Zone 2 can be almostly explained. While, only a half of the heat flow in Zone 1 is explained. As a possible explanation of high heat flow in Zone 1, partial melting in the lower crust is examined. The temperature of $800-900^{\circ}C$ calculated at the bottom of the crust excludes the possibility of partial melting or magma generation in the crust. Alternatively, a remaining thermal effect of late-Mesozoic to Tertiary igneous activity is considered. However, it appears that the thermal effect already disappeared and that the vertical temperature distribution reached at steady state 30 MY ago (= 10 MY after the igneous activities came to an end). After all, the existence of some other effective heat transfer in Zone 1 is strongly suggested. The high heat flow to be same kind of anomalous one of the East Sea can be recognized as a result of the trench-back-arc thermal flux. The plate subduction in the Japan Trench will generate an induced flow above the slab of the East Sea, a typical back-arc basin, and hence the induced flow will heat the surrounding lithosphere.

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Effects of critical viscosity temperature and flux feeding ratio on the slag flow behavior on the wall of a coal gasifier (석탄 가스화시 회분의 임계점도온도 및 플럭스 비율 변화에 따른 벽면 슬래그 거동 특성 분석)

  • Ye, Insoo;Ryu, Changkook;Kim, Bongkeun
    • 한국연소학회:학술대회논문집
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    • 2014.11a
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    • pp.21-24
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    • 2014
  • In the entrained-flow coal gasifier, coal ash turns into a molten slag most of which deposits onto the wall to form liquid and solid layers. Critical viscosity refers to the viscosity at the interface of the two layers. The slag layers play an important role in protecting the wall from physical/chemical attack from the hot syngas and in continuously discharging the ash to the slag tap at the bottom of the gasifier. For coal with high ash melting point and slag viscosity, CaO-based flux is added to coal to lower the viscosity. This study evaulates the effect of critical viscosity temperature and ash/flux ratio on the slag behavior using numerical modelling in a commercial gasifier. The changes in the slag layer thickness, heat transfer rate, surface temperature and velocity profiles were analyzed to understand the underlying mechanism of slag flow and heat transfer.

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Seam Welding of Amorphous Metal with Nd:YAG laser (Nd:YAG 레이저를 이용한 비정질재료의 심(seam) 용접)

  • 이건상
    • Laser Solutions
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    • v.3 no.2
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    • pp.45-51
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    • 2000
  • In this paper, the possibilities and the limits of the laser seam welding were studied to utilize the advantageous properties of amorphous metal foils. For the conventional welding method, the high heat transfer makes the crystallized zone of the work material unavoidable. The laser is able to weld the amorphous metal without a crystallized zone, because heat transfer is limited within a very small restricted volume. The crystallized zone is restricted in the neighbor of welding spot and not in the melting area. This can be proved directly by the etching and indirectly by the tensile shear test, micro hardness test and bending test. The overlapping of welding bead could form the formation of wider and thicker amorphous zone.

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Analysis on the Thermal Response of Electronic Assemblies during Forced Convection-Infrared Reflow Soldering (강제대류-적외선 리플로 솔더링시 전자조립품의 열적반응 분석)

  • 손영석;신지영
    • Journal of Welding and Joining
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    • v.21 no.6
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    • pp.46-54
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    • 2003
  • The thermal response of electronic assemblies during forced convection-infrared reflow soldering is studied. Soldering for attaching electronic components to printed circuit boards is performed in a process oven that is equipped with porous panel heaters, through which air is injected in order to dampen temperature fluctuations in the oven which can be established by thermal buoyancy forces. Forced convection-infrared reflow soldering process with air injection is simulated using a 2-dimensional numerical model. The multimode heat transfer within the reflow oven as well as within the electronic assembly is simulated. Parametric study is also performed to study the effects of various conditions such as conveyor speed, blowing velocity, and electronic assembly emissivity on the thermal response of electronic assemblies. The results of this study can be used in the process oven design and selecting the oven operating conditions to ensure proper solder melting and solidification.

Phase-change Temperature of Micro-encapsulated Phase-change Material (미립 피복 상변화 물질의 상변화 온도에 대한 연구)

  • 최은수
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.14 no.2
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    • pp.168-174
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    • 2002
  • In order to obtain a new heat transfer fluid having a high thermal capacity, micro-capsules of a phase-change material can be a successful candidate to be added into water. In this study, 25, 50, 100, and $200\mu$m diameter micro-encapsulated Lauric acids were tested by a differential scanning calorimeter. The Lauric acid itself had a single freezing curve, but the micro-encapsulated Lauric acid had double freezing curves. The second freezing dominated for $25\mu$m diameter Lauric acids. But the first freeing energy became big as the size of the capsule increased.

Sensitivity Analysis on the Thermal Response of Electronic Components during Infrared Reflow Soldering (적외선 리플로 솔더링시 전자부품의 열적반응 민감도 분석)

  • 손영석;신지영
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.14 no.1
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    • pp.1-9
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    • 2002
  • The thermal response of electronic components during infrared reflow soldering is studied by a two-dimensional numerical model. The convective, radiative and conduction heat transfer within the reflow oven as well as within the card assembly are simulated. Parametric study is also performed to determine the thermal response of electronic components to various conditions such as conveyor velocities, exhaust velocities and emissivities. The results of this study can be used in selecting the oven operating conditions to ensure proper solder melting and minimization of thermally induced card assembly stresses.