• 제목/요약/키워드: Melting Furnace

검색결과 197건 처리시간 0.026초

Floating zone 법에 의한 Spinel$(MgAl_2O_4)$단결정 성장 (Spinel$(MgAl_2O_4)$ single crystal growth by floating zone method)

  • Seung Min Kang;Byong Sik Jeon;Keun Ho Orr
    • 한국결정성장학회지
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    • 제4권3호
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    • pp.325-335
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    • 1994
  • Floating zone법으로 Spinel$(MgO.Al_2O_3)$을 성장시켰다. $MgO.Al_20_3$ spinel의 용융점은 $2135^{\circ}C$ 정도이고, 용융액으로부터 단결정을 성장시키는 방법에 있어서 매우 중용한 사항이다. Verneuil법과 RF-유도가열법을 이용한 czochralski법으로 성장시킨 경우가 보고된 바 있으나, 본 공법으로는 처음이라 사료된다. 본 연구에서는 halogen적외선 lamp를 이용한 image fur-nace에서 용융하여 아래쪽으로 하강함으로 인해 단결정을 육성시키는 floating zone법을 사용하여, $MgAl_2O_4$ spinel 단결정을 성장하였다. 또한 전이금속 이온을 doping하여 용융점의 하강 효과와 함께 적색, 녹색을 띈 단결정을 성장시켰다. 결론으로 성장계면과 용융대의 안전성에 주목하여 spinel 단결정 성장 기구를 규명하려 하였으며 성장계면이 오목함(결정쪽으로)에서 비롯되는 성장시의 양상에 대해 고찰하였다.

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전로용 MgO-C질 내화벽돌의 손상요인 (Wear Mechanisum of Carbon Bearing BOF Refreactories)

  • 김의훈;오영우;이철수;김종성;김종희
    • 한국세라믹학회지
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    • 제23권1호
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    • pp.51-59
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    • 1986
  • It was the first time the MgO-C brick was developed for the lining materials in the hot spots in electric are furnace in 1972. MgO-C brick is high registant to thermal and structural spalling. Futhermore for the reason that carbon is hard to react with slag and MgO is high fireproof MgO-C brick shows a high corrosion registance to slag attack compared with conventional basic refractories. Owing to their excellent properties the use of MgO-C refractories are being developed widely in the field of shaped refractories and even in that of monolithic refractories. In this paper the oxidation of carbon the infiltration of slag into the brick texture and effects of additions were investigated. The results obtained were as follows : 1) The use of fused MgO-clinker and high purity carbon as raw materials increased the corosion registance and hot modulus of rupture of MgO-C brick. 2) As the oxidation reaction of the carbon proceeded the slag infiltrated into the brick texture. And then the slag components reacted with the MgO grains and formed low melting point compounds particulary CaO.MgO.$SiO_2$ and 3CaO.MgO.$2SiO_2$ that resulted in the wear of the brick. 3) It is recongnized the Al, Si, $B_3C$ effects on the oxidation registant properties of MgO-C brick by contribu-ting to the decrease of permeability according to the formation of $Al_4C_3$, SiC, $B_2O_3$ and the decrease of open pores relating to the formation of MgO.Al2O3, $SiO_2$, 3MgO.$B_2O_3$ at the decarbonized layer.

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치과주조용 Ti-X%Zr(X=10,20,40)합금의 연삭성 (Grindability of Cast Ti-X%Zr(X=10,20,40) Alloys for Dental Applications)

  • 정종현;노형록
    • 대한치과기공학회지
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    • 제33권4호
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    • pp.263-270
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    • 2011
  • Purpose: The grindability of binary Ti-X%Zr(X=10,20,40) alloys in order to develop a Ti alloy with better machinability than unalloyed titanium has been evaluated. Methods: Experimental Ti-Zr alloys were made in an argon-arc melting furnace. Slabs of experimental alloys were ground using a SiC abrasive wheel on an electric handpiece at circumferential speeds(12000,18000,25000 or 30000rpm) by applying a force(200gr). Grinding rate was evaluated by measuring the amount of metal volume removed after grinding for 1 minute and the volume ratio of metal removed compared to the wheel material lost, which was calculated from the diameter loss (grinding ratio). Experimental datas were compared to those for cp Ti(commercially pure titanium) and Ti-6%Al-4%V alloy were used controls. Results: It was observed that the grindability of Ti-Zr alloys increased with an increase in the Zr concentration. More, they are higher than cp Ti, particularly the Ti-20%Zr alloy exhibited the highest grindability at all circumferential speeds. There was significant difference in the grinding rate and grinding ratio between Ti-20%Zr alloy and cp Ti at any speed(p<0.05). Conclusion: By alloying with Zr, the Ti exhibited better grindability at all circumferential speeds. the Ti-20%Zr alloy has a great potential for use as a dental machining alloy.

Ni/MH 2차전지용 Fe-Ti계 전극 제조공정에 대한 연구 (A Study on the Manufacturing Process of Fe-Ti Type Electrode for Ni/MH Secondary Battery)

  • 정상식;김기원;안효준;정순돌
    • 한국수소및신에너지학회논문집
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    • 제9권2호
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    • pp.65-75
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    • 1998
  • 실용적인 Fe-Ti계 수소저장합금전극을 제조하기위한 적절한 공정을 확립하기위하여 다섯가지의 서로다른 제조공정을 선택하여 조사하여 보았다. 전극제조를 위해 먼저 FeTi 합금을 플라즈마 아크 용해로에서 용해제조한 후 분쇄하여 분말을 만들고 이를 성형하였다. 성형전에 합금분말을 Ni무전해도금하여 본 결과 Fe-Ti 합금의 방전특성이 개선되었으며 열처리효과에 대하여도 검토하여 보았다. 성형전 합금분말을 열처리하는 경우 열처리 온도가 증가함에 따라 전극의 방전용량이 증가함을 확인하였으며 특히 성형후 $100^{\circ}C$의 온도에서 열처리하는 경우 가장 좋은 결과를 얻을 수 있었다. 이들 결과로 부터, Ni무전해도금과 열처리가 Fe-Ti 계 전극의 방전성능을 향상시키는데 결정적인 역할을 함을 알 수 있었다. 또한, 본 연구에서 제안된 공정에 따라서 Mn을 첨가하여 Fe-Ti-Mn 전극을 제조하고 그 성능을 조사하여 본 결과 대단히 바람직한 결과를 얻었다.

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Ca$CN_2$ 첨가에 의한 AM60 마그네슘 합금의 결정립 미세화 및 기계적 성질 (Grain Refinement and Mechanical Properties of AM60 Mg Alloy by $CaCN_2$ Addition)

  • 엄정필;정승규;임수근;신희택;정득수
    • 한국주조공학회지
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    • 제18권4호
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    • pp.383-388
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    • 1998
  • Effects of $CaCN_2$ addition on the grain refinement in the AM60 magnesium ingots were investigated. The effects of the $CaCN_2$ are estimated with different inoculation temperatures, inoculation contents, and holding time to find out the optimum condition. AM60 alloy was melted in the low carbon steel crucible by cylindrical electric furnace under an argon atmosphere. The melting and casting apparatus is specially designed for magnesium alloys. The grain size of AM60 magnesium alloy decreased significantly with an increase in $CaCN_2$ content and, at 0.8 wt% $CaCN_2$ or more, grain size becomes constant at about $85 {\mu}m$. The optimum condition was obtained in the 0.8 wt% $CaCN_2$ for holding molten metal of 30 min. at the temperature of $710^{\circ}C$. The tensile properties of AM60 magnesium alloys were improved due to grain refinement by addition of $CaCN_2$. In the optimum condition, the yield strength, tensile strength and elongation were ${\sigma}_{0.2}=107 MPa$, ${\sigma}_{T.S}=234 MPa$ and e=14.2%. The variation of stress with strain obeyed the relationship of the ${\sigma}=K{\varepsilon}^n$. The strain-hardening exponent, n and strength coefficient, K obtained in the 0.8 wt% $CaCN_2$ added AM 60 magnesium alloy were n=0.21 and K=390 MPa.

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발열 위치에 따른 잉곳의 방향성 응고 평가 (Estimation of Directional Solidification Ingot with Heating Position)

  • 전호익;조현섭
    • 한국산학기술학회논문지
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    • 제14권4호
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    • pp.1915-1920
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    • 2013
  • 본 논문은 열 해석 시뮬레이션과 주조로의 구조 변경을 통한 실리콘 잉곳의 방향성 응고에 대한 연구이다. 열 해석 시뮬레이션에 의한 결과, 용융은 유지 시간이 80분일 때 실리콘이 전체적으로 고르게 용융 온도에 도달하였고 냉각은 상부 냉각 온도가 $1,400^{\circ}C$와 60분 냉각 시 가장 좋은 결과 값을 나타내었다. 제작된 웨이퍼가 기존의 상용 웨이퍼보다 결정립계에서의 에칭이 훨씬 적게 이루어졌다. FTIR 측정결과 산소와 탄소 모두 모두 임계값 이하의 불순물로 존재함을 확인하였다. NAA 분석 결과 총 18가지 금속 불순물이 검출 되었지만, 농도 분포는 같은 위치에서 위와 아래의 차이는 크게 나지 않고, 어떤 특정한 위치에서 한쪽으로 집중되거나 어떤 경향성 없이 전체의 샘플의 모든 부분에서 농도가 거의 일정하게 분포를 나타냈다.

석탄폐석을 이용한 소다라임계 컬러유리의 광학적 특성 (Optical Properties of Soda-lime Color Glass Fabricated by Using Refused Coal Ore)

  • 임태영;정상수;황종희;김진호;김정국
    • 한국재료학회지
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    • 제20권10호
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    • pp.524-534
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    • 2010
  • Glass was fabricated using refused coal ore obtained from the Dogye coal mine in Samcheok. We additionally used soda ash and calcium carbonate to make a glass with the chemical composition of soda-lime glass, and we also used white, brown, and green glass cullet to make various kinds of colored glass. Transparent glass was fabricated by melting batch materials including refused coal ore at $1550^{\circ}C$ for 1 hr in an electrical furnace. The light transmittance and color chromaticity were measured by a UV/VIS/NIR spectrometer. Transparent glass with a light transmittance of over 80% was fabricated using normal refused coal ore and white glass cullet. Various kinds of colored glass with a light transmittance of 30-80% were fabricated using refused coal ore and brown or green glass cullet. The light transmittance of the mixed color glass samples, fabricated using normal refused coal ore and brown glass cullet and green glass cullet, indicated 30-47%, a relatively low value, in the condition of a cullet ratio of 20-50%. The characteristics of the color chromaticity of the glass samples were indicated in a chromaticity diagram by x-coordinates, y-coordinates, Y (lightness). The values of x-coordinates and y-coordinates were moved with a regular directional property according to the kind and amount of glass cullet. Therefore, we concluded that refused coal ore can be used for raw materials of color glass products like art glass and glass tile.

Synthesis of Cu-coated Ni-based Bulk Metallic Glass Powders by Gas Atomization and Spray Drying Process

  • Kim, Byoung-Kee;Kim, Yong-Jin;Kim, Jin-Chun
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.936-936
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    • 2006
  • Bulk amorphous materials have been intensively studied to apply for various advanced industry fields due to their high mechanical, chemical and electrical properties. These materials have been produced by several techniques such as mechanical alloying, melt spinning and gas atomization, etc. Among them, the atomization is the most potential technique for commercialization due to high cooling rate during solidification of the melt and mass productivity. However, the amorphous powders still have some limitations because of their low ductility and toughness. Therefore, intensive efforts have to be carried out to increase the ductility and toughness. In this study, the Ni-based amorphous powder was produced by the gas atomization process. And in order to increase the ductile toughness, ductile Cu phase was coated on the Ni amorphous powder by spray drying process. The characteristics of the as-synthesis powders have been examined and briefly mentioned. The master alloy with $Ni_{57}Zr_{20}Ti_{16}Si_2Sn_3$ was prepared by vacuum induction melting furnace with graphite crucible and mold. The atomization was conducted at $1450^{\circ}C$ under the vacuum of $10^{-2}$ torr. The gas pressure during atomization was varied from 35 to 50 bars. After making the Ni amorphous powders, the spray drying was processed to produce the Cu -coated Ni amorphous composite powder. The amorphous powder and Cu nitrate solution were mixed together with a small amount of binder and then it was sprayed at temperature of $130^{\circ}C$ and rotating speed of 15,000 R.P.M.

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폐알루미늄캔과 신지금으로 제조된 캔용 알루미늄 합금의 미세조직 (Microstructure of Aluminum Can Body Alloys produced by Recycled UBC and Virgin Aluminum)

  • 임차용;강석봉
    • 자원리싸이클링
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    • 제11권6호
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    • pp.31-37
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    • 2002
  • 폐알루미늄 캔으로 제조된 2차지금과 신지금의 혼합비율에 따라 캔용 소재를 주조하고 미세조직을 조사하였다. 또한 주조후 열처리에 따른 상변화의 거동을 조사하였다. 2차지금의 혼합비율(20, 30, 40, 50, 60%)에 따라 캔용 소재를 전기로로 용해하고, ceramic filter를 사용하여 주조하였다. 주조후에는 주조조직 제어를 위해 균질화 열처리($615^{\circ}C$$\times$10hrs)를 하였다. 주조상태에서는 $\alpha$ 상($Al_{12}$ $(Fe,Mn)_3$Si), $\beta$상($Al_{6}$/(Fe,Mn)), 그리고 미세한 $Mg_2$Si상이 알루미늄 기지에 존재하며, 특히 가공성에 나쁜 영향을 미치는 것으로 알려진 $\beta$상이 많이 존재하였다. 그러나 균질화 열처리에 의해 이러한 $\beta$상은 유해성이 없는 $\alpha$상으로의 상변태가 일어났다. 기지내의 미세한 $Mg_2$Si상도 열처리에 의해 $\alpha$상으로 변화하였다. 주조시 여과된 조직을 분석한 결과 Fe, Cu, Si 등의 금속간화합물이 검출되었다.

치과용 Ti-10%Zr-X%Cr(X=0,1,3)합금의 연삭성 (Grindability of Ti-10%Zr-X%Cr(X=0,1,3) Alloys for Dental Applications)

  • 정종현;신재우
    • 대한치과기공학회지
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    • 제35권4호
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    • pp.295-302
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    • 2013
  • Purpose: The grindability of Ti-10%Zr-X%Cr(X=0,1,3) alloys in order to develop Ti alloys for dental applications with better machinability than unalloyed titanium has been evaluated. Methods: Experimental Ti-10%Zr-X%Cr(X=0,1,3) alloys were made in an argon-arc melting furnace. Slabs of experimental alloys were ground using a SiC abrasive wheel on an electric handpiece at one of the four rotational speeds of the wheel (12000, 18000, 25000 or 30000rpm) by applying a force(100gf). Grindability was evaluated by measuring the amount of metal volume removed per minute(grinding rate) and the volume ratio of metal removed compared to the wheel material lost, which was calculated from the diameter loss (grinding ratio). Experimental datas were compared the results with those of cp-Ti(commercially pure titanium) Results: It was observed that the grindability of Ti-10%Zr-X%Cr(X=0,1,3) alloys increased with an increase in the Cr concentration. More, they are higher than cp-Ti, particularly the Ti-10%Zr-3%Cr alloy exhibited the highest grindability at all rotational speeds except 12000rpm. There was significant difference in the grinding rate and grinding ratio between Ti-10%Zr-3%Cr alloy and cp-Ti at all rotational speeds(p<0.05). Conclusion: The Ti-10%Zr-3%Cr alloy exhibited better grindability at high rotational speeds, great potential for use as a dental machining alloy.