• 제목/요약/키워드: Melt spinning

검색결과 179건 처리시간 0.032초

Spatial Distributions of Alloying Elements Obtained from Atom Probe Tomography of the Amorphous Ribbon Fe75C11Si2B8Cr4

  • Shin, Jinkyung;Yi, Seonghoon;Pradeep, Konda Gokuldoss;Choi, Pyuck-Pa;Raabe, Dierk
    • 한국재료학회지
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    • 제23권3호
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    • pp.190-193
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    • 2013
  • Spatial distributions of alloying elements of an Fe-based amorphous ribbon with a nominal composition of $Fe_{75}C_{11}Si_2B_8Cr_4$ were analyzed through the atom probe tomography method. The amorphous ribbon was prepared through the melt spinning method. The macroscopic amorphous natures were confirmed using an X-ray diffractometer (XRD) and a differential scanning calorimeter (DSC). Atom Probe (Cameca LEAP 3000X HR) analyses were carried out in pulsed voltage mode at a specimen base temperature of about 60 K, a pulse to base voltage ratio of 15 %, and a pulse frequency of 200 kHz. The target detection rate was set to 5 ions per 1000 pulses. Based on a statistical analyses of the data obtained from the volume of $59{\times}59{\times}33nm^3$, homogeneous distributions of alloying elements in nano-scales were concluded. Even with high carbon and strong carbide forming element contents, nano-scale segregation zones of alloying elements were not detected within the Fe-based amorphous ribbon. However, the existence of small sub-nanometer scale clusters due to short range ordering cannot be completely excluded.

폴리카보실란 전구체의 용매 처리에 따른 열적 및 유변학적 특성 분석 (Thermal and Rheological Characterizations of Polycarbosilane Precursor by Solvent Treatment)

  • 송예은;주영준;신동근;조광연;이두진
    • Composites Research
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    • 제35권1호
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    • pp.23-30
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    • 2022
  • 폴리카보실란은 탄화규소 섬유 방사와 세라믹 제조를 위해 필요한 중요한 전구체이며, 이 전구체는 제조방법 및 공정에 따라 고내열성 및 내산화성 및 연속적인 탄화규소 섬유 생산 능력이 달라진다. 탄화규소 섬유는 폴리카보실란의 합성, 정제 및 분자구조제어기술, 그리고 이를 이용한 용융방사 및 안정화, 열처리 공정을 통해 제조된다. 본 논문에서는 폴리카보실란 전구체를 다양한 용매처리를 통하여 전구체 내에 존재하는 미반응물 및 저분자량의 정제효과를 파악하였으며, 또한 다양한 온도에서의 열처리에 따른 폴리카보실란 전구체의 중합 및 네트워크 재배열에 의한 변화에 대해 열적 분석을 실시하였다. 특히, 폴리카보실란 전구체의 유변물성 특성을 통해 용매처리 및 열처리에 따른 복합점도 및 구조적 배열의 변화를 분석하였다.

Melt-spun Nd-Fe-B 리본의 자기적 특성에 미치는 급속응고속도 및 결정화 거동의 영향 (Effect of quenching rate and crystallization behavior on the magnetic properties of annealed Nd-Fe-B ribbons)

  • 이경섭;서수정
    • 한국결정성장학회지
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    • 제8권4호
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    • pp.655-659
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    • 1998
  • 과냉각된 melt-spun $Nd_{14.73}Fe_{78.67}B_{6.60}$리본의 급속응고속도 및 열처리에 따른 보자력의 변화를 조사하였으며, 이 결과를 분석하기 위하여 비정질로 부터의 결정화 거동을 연구하였다. 리본 제조시 급속응고속도가 증가함에 따라 결정화 후의 고유 보자력은 감소하였다. $Nd_{14.73}Fe_{78.67}B_{6.60}$ 비정질은 안정한 $Nd_2Fe_{14}B$ 상으로 결정화하는 과정에서 $\alpha$-Fe와 $Fe_3B$ 상이 생성된다. $Fe_3B$ 상은 $Nd_2Fe_{14}B$ 상이 결정화됨과 동시에 사라지나 $\alpha$-Fe 상은 완전히 결정화된 이후에도 기지상인 $Nd_2Fe_{14}B$ 상과 함께 잔류한다. 열처리된 리본내에 잔류하는 연자성상인 $\alpha$-Fe에 의해 고유 보자력의 특성이 저하하였다.

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마이크로 파를 이용한 현무암 용융과 섬유 제조 (Microwave Melting of the Basalt Rock and Fiber Spinning)

  • 허유;김형진;양희원;전경진
    • 한국정밀공학회지
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    • 제26권2호
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    • pp.78-85
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    • 2009
  • High performance functional fibers are demanded increasingly in the modern industries, while the inorganic fibers such as carbon fibers, glass fibers, and metal fibers are representative among them in that they have high strength, consistent properties in a broad temperature change, etc.. This paper reports on the experimental trial to apply the microwave furnace on melting the natural basalt rock that spreads overall on the global surface and is supposed to be used as the raw material for the inorganic high performance fiber. Results showed that the new method to use the microwave as the heating source to melt the basalt rock was feasible. The crucible spinning could effectively applied for producing the basalt fibers up to 10 micrometer diameter, when the crushed basalt rocks were used. For drawing the molten basalt the drawing roller surface feature was a very important factor.

$(Ni_{60}-Nb_{40})_{95}-Pd_5$ 비정질 금속막의 수소투과 특성 (Hydrogen Permeation Properties of $(Ni_{60}-Nb_{40})_{95}-Pd_5$ Amorphous Metallic Membrane)

  • 이덕영;김윤배
    • 한국수소및신에너지학회논문집
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    • 제19권4호
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    • pp.359-366
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    • 2008
  • Hydrogen as a high-quality and clean energy carrier has attracted renewed and ever-increasing attention around the world in recent years, mainly due to developments in fuel cells and environmental pressures including climate change issues. In this processes for hydrogen production from fossil fuels, separation and purification is a critical technology. $(Ni_{60}-Nb_{40})_{95}-Pd_5$ alloy ingots were prepared by arc-melting the mixture of pure metals in an Ar atmosphere. Melt-spun ribbons were produced by the single-roller melt-spinning technique in an Ar atmosphere. Amorphous structure and thermal behavior were characterized by XRD and DSC. The permeability of the $(Ni_{60}-Nb_{40})_{95}-Pd_5$ amorphous alloy membrane was characterized by hydrogen permeation experiments in the temperature range 623 to 773 K and pressure of 2 bars. The maximum hydrogen permeability was $3.54{\times}10^{-9}[mol{\cdot}m^{-1}s^{-1}{\cdot}pa^{-1/2}]$ at 773 K for the $(Ni_{60}-Nb_{40})_{95}-Pd_5$ amorphous alloy.

Pd 코팅된 Zr기 비정질 합금의 수소취성 및 표면특성 (Hydrogen Embrittlement and Surface Properties of Pd-coated Zr-based Amorphous Alloys)

  • 석송;이덕영;김기배
    • 한국수소및신에너지학회논문집
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    • 제18권2호
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    • pp.182-188
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    • 2007
  • [ $Zr_{50}-Ni_{27}-Nb_{18}-Co_5$ ] amorphous alloys ribbon was prepared by a single-roller melt-spinning technique. In order to improve the hydrogen kinetics Pd-coating were carried out on each side of the amorphous ribbon. Pd prevents oxidation of Zr and catalyses the dissociation of molecular hydrogen to atomic hydrogen. In this work, the hydrogen embrittlement and surface properties on Zr-based amorphous alloys were investigated. The Zr-based amorphous alloys were characterized by X-ray diffractometry(XRD) and differential scanning calorimetry(DSC). The morphology of surface and roughness was observed by using scanning electron microscopy(SEM) and atomic force microscopy (AFM). A lattice parameter of both Pd and Zr-based amorphous alloy was increased after hydrogen permeation at 473 K. After hydrogen permeation at 473 K, some cracks were observed on the surface of Pd, which was the cause for the hydrogen embrittlement. The crystallization temperature of Zr-based amorphous alloy was decreased due to the permeated hydrogen.

Hydrogen Storage Characteristics of Melt Spun Mg-23.5Ni-xCu Alloys and Mg-23.5Ni-2.5Cu Alloy Mixed with $Nb_{2}O_{5}$ and $NbF_{5}$

  • Hong, Seong-Hyeon;Kwon, Sung-Nam;Song, Myoung Youp
    • 대한금속재료학회지
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    • 제49권4호
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    • pp.298-303
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    • 2011
  • Mg-23.5 wt%Ni-xwt%Cu (x = 2.5, 5 and 7.5) samples for hydrogen storage were prepared by melt spinning and crystallization heat treatment from a Mg-23.5 wt%Ni-5 wt%Cu alloy synthesized by the gravity casting method. They were then ground under $H_2$ to obtain a fine powder. Among these samples the Mg-23.5Ni-2.5Cu sample had the highest hydriding and dehydriding rates after activation. The Mg-23.5Ni-2.5Cu sample absorbed 3.59 and 4.01 wt%H for 10 and 60 min, respectively, at 573K under 12 bar $H_{2}$. The activated 88(87.5Mg-10Ni-2.5Cu)-$5Nb_{2}O_{5}-7NbF_{5}$ sample absorbed 2.93 wt%H for 10 min, and 3.14 wt%H for 60 min at 573K under 12 bar $H_{2}$.

NMP로부터 제조된 Melt-blown흑연섬유의 안정화조건에 따른 미세구조와 전기화학적 특성 (Effect of Stabilization Conditions on the Microstructure and Electrochemical Properties of Melt-blown Graphite Fibers Prepared from NMP)

  • 김찬;양갑승;고장면;박상희;박호철;김영민
    • 전기화학회지
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    • 제4권3호
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    • pp.104-108
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    • 2001
  • 용융분사법으로 나프탈렌계 메조페이스 피치(mP)를 방사하여 산화안정화 속도를 변화시켜 흑연화 섬유의 모폴러지를 제어하였으며, 흑연화 섬유를 이용하여 Li-ion 이차전지 부극을 제조하여 충$\cdot$방전 거동 및 용량을 측정하였다. 용융분사조건에 따라 제조된 피치섬유의 직경은 $4{\mu}m$로부터 $16{\mu}m$까지 다양하였다 이중에서 직경 $10{\mu}m$인 피치섬유를 선택하여 세가지 승온속도 조건 $2^{\circ}C/min,\;5^{\circ}C/min,\;10^{\circ}/min$에서 산화안정화 후 $1000^{\circ}C$에서 탄소화하여 $2650^{\circ}C$에서 흑연화 한 결과, 섬유 단면이 산화안정화 조건 $2^{\circ}C/min$의 경우는 라디알 구조, $5^{\circ}C/min$의 것은 라디알-랜덤 구조, $10^{\circ}C/min$의 경우는 skin-core 구조를 형성하였고, 승온속도가 큰 경우일수록 이흑연화성이 컷다. 이것은 큰 승온속도에서는 탄소화$\cdot$흑연화 과정에서 섬유표면에서만 산화안정화가 일어나고, 내부에서는 피치분자가 유동성이 커 승온과정에서 고결정성의 흑연구조가 발달한 것으로 추측된다. 따라서 이흑연화성이 큰 $10^{\circ}C/min$에서 산화안정화 한 것이 충전방전 용량이 $2^{\circ}C/min$의 경우에 비해서 1.3배로 약 400mAh/g, 충방전 효율도 $96.8\%$로 가장 우수한 특성을 나타냈다.

Rapidly Solidified Fe-6.5wt% Si Alloy Powders for High Frequency Use

  • Park, Seung-Dueg;Yang, Choong-Jin
    • Journal of Magnetics
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    • 제2권1호
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    • pp.12-15
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    • 1997
  • Fe-(3∼6.5wt%) Si alloy powders having a high magnetic induction(Bs) and a low core loss value for high frequency use were obtained by an extractive melt spinning as well as a centrifugal atomization technique. Sintered core rings made by the rapidly solidified Fe-6.5wt% Si powders exhibited the high frequency magnetic properties : megnetic induction(B8) of 1.23 T, coercivity(Hc) of 0.12 Oe, relative permeability(${\mu}$a) of 6321, and core loss(W10/50) of 1.27 W/kg from the rings of 1.1 mm thick. The magnetic induction values were found to be almost identical to those of non-oriented Fe-6.5wt% Si steel sheet and double the value of 6.5wt% Si sheet prepared by the CVD technique. The high frequency core losses(W) up to 10 kHz(W10/10k) were measured to be competitive to those of grain-oriented Fe-6.5wt% Si steel sheet.

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넓은 과냉각 액체영역을 가지는 Ni-Nb-Ti-Zr계 비정질 합금의 제조 (Fabrication of Ni-Nb-Ti-Zr Amorphous Alloys with Wide Supercooled Liquid Region)

  • 김성규
    • 한국주조공학회지
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    • 제22권5호
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    • pp.252-256
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    • 2002
  • Ni-Nb-Ti-Zr amorphous alloys were manufactured using melt-spinning methods. Amorphous formability, the supercooled liquid region before crystallization and mechanical properties were examined. The value of the reduced glass transition temperature and the supercooled liquid region of $Ni_{62}Nb_{10}Ti_{13}Zr_{15}$ alloy were relatively high and were 0.612 and 76 K respectively. However, amorphous bulk alloy rod was not formed using the Cu-mold die casting. The mechanical properties were in the range of $800{\sim}900DPN$ of hardness and $2.5{\sim}2.8$ GPa of tensile strength in the whole composition range.