• Title/Summary/Keyword: Medium carbon steel

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An Experimental Study on the Fracture Behavior for Flash Butt Welding Zone (Flash Butt 용접부의 파괴거동에 관한 실험적 연구(I))

  • 김용수;신근하;강동명
    • Journal of the Korean Society of Safety
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    • v.7 no.1
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    • pp.65-72
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    • 1992
  • Objective of this research is to evaluate fracture behaviors of fresh-butt welded metal by the acoustic emission technique. The specimens used are medium carbon steel(SM45C), mild steel (SS41) and stainless steel(SUS304), which have different weldability. The similar welding and dissimilar welding processes are considered, in the former SM45C, SS41 and SUS304 are used, in the later the following metals are used SM45C and SS41, SM45C and SUS304 and SS41 and SUS304. The characteristics of fracture in weld metal are eshmated by the tension test with nominal speciemns, the fracture toughness test with compact tension specimens and fractography analysis. The results of tension test show for base metals and similar welding materials that the yield strength and ultimate strength of similar welding materials are increased, the elongation of those are decreased. The weldability of SUS304 is better than that of SM45C and SS41 In similar welding materials. Mechanical properties of dissimilar welding mateiiths we lower than those of similar welding materials. In dissimilar welding materials, the weldability of SM45C and SUS304 is better than that of SM45C and SS41, and also weidability of SS41 and SUS304 is better than SS41 and SM45C. Comparing mechanical properties with AE counts, it is found that AE conuts appeared on a small before the limit load of elasticity(P$_{e}$), and apper greatly near yield strength region in tension test. These results could contribute to the safety analyses and the evaluation of strength for welding structure.e.

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Surface and size dependent effects on static, buckling, and vibration of micro composite beam under thermo-magnetic fields based on strain gradient theory

  • Mohammadimehr, Mehdi;Mehrabi, Mojtaba;Hadizadeh, Hasan;Hadizadeh, Hossein
    • Steel and Composite Structures
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    • v.26 no.4
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    • pp.513-531
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    • 2018
  • In this article, static, buckling and free vibration analyses of a sinusoidal micro composite beam reinforced by single-walled carbon nanotubes (SWCNTs) with considering temperature-dependent material properties embedded in an elastic medium in the presence of magnetic field under transverse uniform load are presented. This system is used at micro or sub micro scales to enhance the stiffness of micro composite structures such as bar, beam, plate and shell. In the present work, the size dependent effects based on surface stress effect and modified strain gradient theory (MSGT) are considered. The generalized rule of mixture is employed to predict temperature-dependent mechanical and thermal properties of micro composite beam. Then, the governing equations of motions are derived using Hamilton's principle and energy method. Numerical results are presented to investigate the influences of material length scale parameters, elastic foundation, composite fiber angle, magnetic intensity, temperature changes and carbon nanotubes volume fraction on the bending, buckling and free vibration behaviors of micro composite beam. There is a good agreement between the obtained results by this research and the literature results. The obtained results of this study demonstrate that the magnetic intensity, temperature changes, and two parameters elastic foundations have important effects on micro composite stiffness, while the magnetic field has greater effects on the bending, buckling and free vibration responses of micro composite beams. Moreover, it is shown that the effects of surface layers are important, and observed that the changes of carbon nanotubes volume fraction, beam length-to-thickness ratio and material length scale parameter have noticeable effects on the maximum deflection, critical buckling load and natural frequencies of micro composite beams.

Effect of Molybdenum Addition on the Mechanical Properties of Direct-Quenched Low-Carbon Non-Treated Steels (직접 소입 저탄소 비조질강의 기계적 성질에 미치는 몰리브덴의 영향)

  • Ju, Eun-Seok;An, Byeong-Gyu;Lee, Gyeong-Seop
    • Korean Journal of Materials Research
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    • v.4 no.3
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    • pp.364-375
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    • 1994
  • The microstructure of medium-carbon non-heat treated steels by air-cooling shows ferritepearlite structure. Compared to the conventional Q/T steels, the strength of these steels containing V, Nb and Ti are similar to Q/T steels. However, their toughness are inferior. In this study, the mechanical properties and microstructures of low-carbon Mo bearing steels produced by direct-quenching process were investigated. Especially, the effect of Mo on the direct-quenched steels was examined. The direct-quenched steels containing Mo were found to have higher strength and toughness. Mo seemed to be effective in producing the fine structure and dense precipitates because of decreasing transformation temperature. The best results were 1211 MPa in UTS and 127.5 J in toughness in the oil quenched 0.15C+O.llV+ 0.035Nb+ 1.81Mo steel. Compared to 0.4% C microalloyed steels, this results showed that UTS increased by 45% and toughness by 2 times.

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Simultaneous Treatment of Carbon Dioxide and Ammonia by Microalgal Culture (조류배양을 통한 이산화탄소 및 암모니아의 동시처리)

  • ;;Bohumil Volesky
    • KSBB Journal
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    • v.14 no.3
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    • pp.328-336
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    • 1999
  • A green microalga, Chlorella vulgaris UTX 259, was cultivated in a bench-scale raceway pond. During the culture, 15%(v/v) $CO_2$ was supplied and industrial wastewater discharged from a steel-making plant was used as a culture medium. In a small scale culture bottle, the microalga grew up to 1.8 g $dm^{-3}$ of cell concentration and ammonia was completely removed from the wastewater with an yield coefficient of 25.7 g dry cell weight $g^{-1}\;NH_3-N$. During the bottle-culture, microalga was dominant over heterotrophic microorganisms in the culture medium. Therefore, the amount of carbon dioxide fixation could be estimated from the change of dry cell weight. In a semi-continuous operation of raceway pond with intermittent lighting (12 h light and 12 h dark), increase of dilution rate resulted in increase of the ammonia removal rate as well as the $CO_2$ fixation rate but the ammonia removal efficiency decreased. Ammonia was not completely removed from the medium (wastewater) of raceway pond which was operated in a batch mode under a light intensity up to 20 klux. The incomplete removal of ammonia was believed due to insufficient light supply. A mathematical model, capable of predicting experimental data, was developed in order to simulate the performance of the raceway pond under the light intensity of sun during a bright daytime. Simulation results showed that the rates of $CO_2$ fixation and ammonia removal could be enhanced by increasing light intensity. According to the simulation, 80 mg $dm^{-3}$ of ammonia in the medium could be completely removed if the light intensity was over 60 klux with a continuous lighting. Under the optimal operating condition determined by the simulation, the rates of carbon dioxide fixation and ammonia removal in the outdoor operation of raceway pond were estimated as high as $24.7 g m^{-2} day^{-1}$ and $0.52 g NH_3-N m^{-2} day^{-1}$, respectively.

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Effect of retained austenite on mechanical properties in medium carbon steel (중탄소강의 기계적성질에 미치는 잔류오스테나이트의 영향)

  • Sun, C.G.;Kim, Y.H.;Kim, H.G.
    • Journal of the Korean Society for Heat Treatment
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    • v.8 no.3
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    • pp.229-235
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    • 1995
  • We were studied to the effect of alloying element and retained austenite on a mechnical properties and that used steels were composed three types composition. According to the soaking temperature, a retained austenite was pricipitated in the bainitic ferrite matrix and it was pricipitated to a flake type of about $2{\mu}m$, a mixture of massive and bar type and a flake type of about $1{\mu}m$ size. Through x-ray diffraction analysis, the amount of retained austenite was increased with addition of Si and Ni for equal heat treatment condition and it was best abundanted in the soaking temperature of $855^{\circ}C$. The balance value of strength and elongation were complexly controlled not only a retained austenite formation but also a formation characteristic and shape of the retained austenite and bainite. The balance value of strength and elongation were most satisfactory obtained with "B" and "C" specimens in a firstly heat treated at $855^{\circ}C$ and the best result was that a $2840kg/mm^2.%$ with the heat teratment condition of $855^{\circ}C-400^{\circ}C$ used for "C" specimen.

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Prediction of Serrated Chip Formation due to Micro Shear Band in Metal (미소 전단 띠 형성에 의한 톱니형 칩 생성 예측)

  • 임성한;오수익
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.427-733
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    • 2003
  • Adiabatic shear bands have been observed in the serrated chip during high strain rate metal cutting process of medium carbon steel and titanium alloy. The recent microscopic observations have shown that dynamic recrystallization occurs in the narrow adiabatic shear bands. However the conventional flow stress models such as the Zerilli-Armstrong model and the Johnson-Cook model, in general, do not predict the occurrence of dynamic recrystallization (DRX) in the shear bands and the thermal softening effects accompanied by DRX. In the present study, a strain hardening and thermal softening model is proposed to predict the adiabatic shear localized chip formation. The finite element analysis (FEA) with this proposed flow stress model shows that the temperature of the shear band during cutting process rises above 0.5T$\sub$m/. The simulation shows that temperature rises to initiate dynamic recrystallization, dynamic recrystallization lowers the flow stress, and that adiabatic shear localized band and the serrated chip are formed. FEA is also used to predict and compare chip formations of two flow stress models in orthogonal metal cutting with AISI 1045. The predictions of the FEA agreed well with the experimental measurements.

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Characteristics of Surface Hardening of Nd:YAG Laser According to Temperature Changes of SM45C (SM45C강의 온도변화에 따른 Nd:YAG 레이저 표면경화 특성)

  • Lee, Ka-Ram;Yang, Yun-Seok;Hwang, Chan-Youn;Yoo, Young-Tae
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.6
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    • pp.988-997
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    • 2012
  • Laser surface hardening is one of core technologies to enhance various characteristics such as the strength, hardness, toughness, abrasion resistance, and fatigue resistance for the mold material. This paper focuses on testing characteristics of the laser heat treatment according to the preheating parameters in case of the SM45C medium carbon steel. In this paper, we assume that the power and travel speed of the laser are 1,800W and 0.5m/min, respectively, and the range of the preheating temperature is $50^{\circ}C{\sim}300^{\circ}C$. From the result of the test, we observed that the hardness width and depth are enhanced as the temperature is increased. Also, the best average hardness was 751.7Hv for the temperature of $100^{\circ}C$.

Prediction of Serrated Chip Formation in High Speed Metal Cutting (고속 절삭공정 중 톱니형 칩 생성 예측)

  • 임성한;오수익
    • Transactions of Materials Processing
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    • v.12 no.4
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    • pp.358-363
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    • 2003
  • Adiabatic shear bands have been observed in the serrated chip during high strain rate metal cutting process of medium carbon steel and titanium alloy The recent microscopic observations have shown that dynamic recrystallization occurs in the narrow adiabatic shear bands. However the conventional flow stress models such as the Zerilli-Armstrong model and the Johnson-Cook model, in general, do not predict the occurrence of dynamic recrystallization (DRX) in the shear bands and the thermal softening effects accompanied by DRX. In the present study, a strain hardening and thermal softening model is proposed to predict the adiabatic shear localized chip formation. The finite element analysis (FEA) with this proposed flow stress model shows that the temperature of the shear band during cutting process rises above 0.5Τ$_{m}$. The simulation shows that temperature rises to initiate dynamic recrystallization, dynamic recrystallization lowers the flow stress, and that adiabatic shear localized band and the serrated chip are formed. FEA is also used to predict and compare chip formations of two flow stress models in orthogonal metal cutting with AISI 1045. The predictions of the FEA agreed well with the experimental measurements.s.

Fatigue Assessment Model of Corroded RC Beams Strengthened with Prestressed CFRP Sheets

  • Song, Li;Hou, Jian
    • International Journal of Concrete Structures and Materials
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    • v.11 no.2
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    • pp.247-259
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    • 2017
  • This paper presents a fatigue assessment model that was developed for corroded reinforced concrete (RC) beams strengthened using prestressed carbon fiber-reinforced polymer (CFRP) sheets. The proposed model considers the fatigue properties of the constituent materials as well as the section equilibrium. The model provides a rational approach that can be used to explicitly assess the failure mode, fatigue life, fatigue strength, stiffness, and post-fatigue ultimate capacity of corroded beams strengthened with prestressed CFRP. A parametric analysis demonstrated that the controlling factor for the fatigue behavior of the beams is the fatigue behavior of the corroded steel bars. Strengthening with one layer of non-prestressed CFRP sheets restored the fatigue behavior of beams with rebar at a low corrosion degree to the level of the uncorroded beams, while strengthening with 20- and 30%-prestressed CFRP sheets restored the fatigue behavior of the beams with medium and high corrosion degrees, respectively, to the values of the uncorroded beams. Under cyclic fatigue loading, the factors for the strengthening design of corroded RC beams fall in the order of stiffness, fatigue life, fatigue strength, and ultimate capacity.

Buckling analysis of nanocomposite cut out plate using domain decomposition method and orthogonal polynomials

  • Jamali, M.;Shojaee, T.;Kolahchi, R.;Mohammadi, B.
    • Steel and Composite Structures
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    • v.22 no.3
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    • pp.691-712
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    • 2016
  • In this editorial, buckling analytical investigation of the nanocomposite plate with square cut out reinforced by carbon nanotubes (CNTs) surrounded by Pasternak foundation is considered. The plate is presumed has square cut out in center and resting on Pasternak foundation. CNTs are used as amplifier in plate for diverse distribution, such as uniform distribution (UD) and three patterns of functionally graded (FG) distribution types of CNTs (FG-X, FG-A and FG-O). Moreover, the effective mechanical properties of nanocomposite plate are calculated from the rule of mixture. Domain decomposition method and orthogonal polynomials are applied in order to define the shape function of nanocomposite plate with square cut out. Finally, Rayleigh-Ritz energy method is used to obtain critical buckling load of system. A detailed parametric study is conducted to explicit the effects of the dimensions of plate, length of square cut out, different distribution of CNTs, elastic medium and volume fraction of CNTs. It is found from results that increase the dimensions of plate and length of square cut out have negative impact on buckling behavior of system but considering CNTs in plate has positive influence.