• Title/Summary/Keyword: Medium Density Fiberboard(MDF)

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Manufacture and Its Properties of MDF Using Paper Sludge and ONP (제지슬러지와 신문고지를 이용한 MDF의 제조 및 물성)

  • Kim, Bong-Yong
    • Journal of the Korean Wood Science and Technology
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    • v.25 no.1
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    • pp.50-55
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    • 1997
  • This study was carried out to utilize old newspaper(ONP) and paper sludge more effectively, and also to elucidate the influences of pressing conditions on the medium density fiberboard(MDF) properties. MDFs were made from ONP and low grade of paper sludge by wet process with change of pressing time, temperature and pressure. MDFs of ONP were more affected by pressing conditions, especially pressing pressure, but temperature and pressing time were also important. According to mixing paper sludge to ONP tensile and bending strength of MDF were decreased, but density and dimensional stability were improved. These results indicated that some physical properties of MDF can be improved by paper sludge and it is possible to use it in MDF.

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Sound Absorption Property of Carbonized Medium Density Fiberboards at Different Carbonizing Temperatures

  • Won, Kyung-Rok;Hong, Nam-Euy;Kang, Sang-Uk;Park, Sang-Bum;Byeon, Hee-Seop
    • Journal of the Korean Wood Science and Technology
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    • v.43 no.2
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    • pp.206-213
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    • 2015
  • This study was carried out to use carbonized medium density fiberboard (MDF) for the replacement of sound absorbing material. Carbonization treatment was performed to improve sound absorption property for MDF at carbonizing temperatures of $500^{\circ}C$, $700^{\circ}C$, $900^{\circ}C$ and $1100^{\circ}C$. As the carbonization temperature increased, the results of the observation by scanning electron microscope (SEM) demonstrated that the fibers exhibited a more compressed morphology within the surface section of the MDF than those within the middle section of MDF. As the carbonizing temperature increased, the cavity increased. The sound absorption coefficient increased between the temperatures of $500^{\circ}C$ and $900^{\circ}C$, but decreased at a temperature of $1100^{\circ}C$. The sound absorption properties of the carbonized MDF and the non-carbonized MDF were compared. The maximum sound absorption coefficient of the carbonized MDF was 12.38%. This was almost double of the value of the non-carbonized MDF.

Improvement of Bending Stiffness in White Duplex Board by Utilization of Wood Fibers from Medium Density Fiberboard (2) Ozone treatment (백판지의 휨강성 증대를 위한 목질섬유의 이용 (2) 오존처리)

  • Seo, Yung Bum;Kim, Hyun Jun
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.47 no.1
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    • pp.1-9
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    • 2015
  • Wood fibers for medium density fiberboard (MDF) was used in the filler layer of the white duplex board for increasing thickness and bulk of the board. The MDF fibers were treated with ozone (3% based on dry weight of the fibers), and mixed together with OCC (old corrugated container) to form paper. Ozone-treated MDF fibers gave high bulk, high tensile strength, high internal bond and fast drainage to the furnish mixed with OCC. It was shown that there were possibilities to reduced basis weight of the filler layer without loss of thickness, stiffness, and tensile strength. Furthermore, it showed the possibility to develop a new kind of board product that has high stiffness as well as high strength properties with light basis weight by application of the ozone-treated MDF fibers.

Evaluation of impact factors on emission rate of formaldehyde from MDF based on chamber tests (챔버실험을 통한 MDF에서의 포름알데히드 방출의 영향인자 평가)

  • Yoo, Bok-Hee;Kim, Gi-In
    • Proceeding of Spring/Autumn Annual Conference of KHA
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    • 2009.04a
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    • pp.204-207
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    • 2009
  • The purpose of this study was to evaluation of impact factors, which are temperature and relative humidity on formaldehyde emission from MDF(Medium Density Fiberboard). The test was carried out at 4 specimens that were different of temperature and humidity by using small chamber system. Formaldehyde was sampled and analyzed by HPLC. The results of this study were as follows; 1) When the temperature increased from 25 to $35^{\circ}C$ at 50%, the emission rate of formaldehyde increased 1.0-1.6 times. 2) When the RH increased from 50% to 80% at $25^{\circ}C$, the emission rate of formaldehyde decreased 0.6 times. 3) The enhancement effect of temperature on Formaldehyde under RH of 50% was more significant than under RH of 80%.

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Improvement of Thickness in White Duplex Board by Utilization of Defibrated Fibers (1) - Utilization of Defibrated Fibers - (백판지의 두께 증대를 위한 목질섬유의 이용 (1) - 목질섬유의 이용 -)

  • Seo, Yung Bum;Kim, Hyun Jun
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.46 no.6
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    • pp.34-40
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    • 2014
  • Wood fibers for medium density fiberboard (MDF) was used in the filler layer of the white duplex board for increasing thickness and bulk of the board. The MDF fibers and the old corrugated container (OCC) furnish were refined, and mixed together to form paperboard. At optimum mixing ratios and refining degrees, stiffness and tensile strength of the MDF fiber-containing board were higher than those of the board with 100% OCC. It was found that there was possibility to reduced basis weight of the filler layer down to 90% of the all OCC furnish by judicious selection of the mixing ratio and the refining method of the MDF fibers. Drainage rate increase and potential drying energy savings were additional benefits.

Evaluation of Material Properties of Acetylated Medium Density Fiberboard (MDF) (아세틸화 처리 중밀도 섬유판(MDF)의 재질 평가)

  • LEE, Jong Shin;KIM, Soung Joon
    • Journal of the Korean Wood Science and Technology
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    • v.48 no.3
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    • pp.393-404
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    • 2020
  • This study examined the material properties of MDF manufactured using acetylated pinus radiata fibers against moisture and compared the properties with the fiberboard quality standards of KS F 3200. Since acetylated MDF shows very low moisture content, water absorption and thickness swelling than the quality standards, it is expected to have an excellent dimensional stability. The bending strength in wetting condition of the acetylated MDF reached approximately 70% of the bending strength in dry condition, making it suitable for the quality standards. The internal bond of the acetylated MDF in the wetting condition was higher than the minimum internal bond of the quality standards in the dry condition, showing a good water resistance. Since the water droplet contact angle of the acetylated MDF is larger than that of untreated MDF, it is determined that it contributes in improving the water resistance due to the low wettability.

The politic plan research for furniture industrial activation in the northern part of Gyeonggi-Province

  • Im, Kwang-Soon;Kim, Houn-Chul;Park, Byung-Dae
    • Journal of the Korea Furniture Society
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    • v.21 no.6
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    • pp.449-458
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    • 2010
  • This study attempted to investigate the effect of panel thickness on the horizontal density distribution (HDD) of medium density fiberboard (MDF) in a destructive way. Full size MDF panels with five different thicknesses such as 2 mm, 4.5 mm, 9 mm, 18 mm and 30 mm were cut into two different specimen sizes, i.e., $500{\times}500\;mm$ and $120{\times}120\;mm$ to measure the HDD. In general, the overall density of MDF panel diminished as the thickness increased, showing the highest density for the thinnest MDF panels. The HDD variation was significant for the samples of smaller specimen size ($120{\times}120\;mm$). MDF panel thickness significantly influenced to the HDD, which increased as the thickness decreased. In addition, the thinner panels showed much wider range in the HDD than those of thicker panels. The coefficient of variation (COV) of HDD also followed a similar trend to the panel density as the thickness increased. In summary, MDF panel thickness had a significant impact on the HDD within a panel. The sample size also showed a considerable effect to the HDD of MDF panels.

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Development of Adhesive Resins Formulated with Rapeseed Flour Hydrolyzates for Medium Density Fiberboard (MDF) (유채박 가수분해물을 이용한 중밀도섬유판(MDF) 제조용 접착제의 개발)

  • Yang, In;Han, Gyu-Seong;Choi, In-Gyu;Kim, Yong-Hyun;Ahn, Sye-Hee;Oh, Sei-Chang
    • Journal of the Korean Wood Science and Technology
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    • v.40 no.3
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    • pp.177-185
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    • 2012
  • The interest to develop adhesives from renewable resources is growing to substitute petroleum-based adhesive resins in the manufacture of wood based panels. In our study, rapeseed flour (RSF), which is the by-product of bio-diesel produced from rapeseed, were hydrolyzed with acid and alkali. As a crosslinking agents of the RSF hydrolyzates, phenol-formaldehyde prepolymers (PF) were prepared. The RSF hydrolyzates and PF were mixed to complete the formulation of RSF-based adhesive resins, and the resins were applied to make the medium density fiberboard (MDF). The physical and mechanical properties of the MDF were measured to examine whether RSF can be used as raw materials of adhesive resins for the manufacture of MDF or not. The average moisture content and density of the MDF made with RSF-based adhesive resins satisfied the minimum requirement of KS standard, but the thickness swelling was not. The bending strengths of the MDF made with RSF-based adhesive resins were lower than that of the MDF made with commercial UF resins, but the internal bonding strengths of tested MDF in some make-up conditions of RSF-based adhesive resins were higher than that of MDF made with commercial UF resins. These results showed the potential of RSF as a raw material of adhesives for the production of MDF. Future works on the optimal manufacturing process conditions of MDF made with RSF-based adhesive resins are required to improve the performance of MDF made with RSF-based resins.

Mining Information in Automated Relational Databases for Improving Reliability in Forest Products Manufacturing

  • Young, Timothy M.;Guess, Frank M.
    • International Journal of Reliability and Applications
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    • v.3 no.4
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    • pp.155-164
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    • 2002
  • This paper focuses on how modem data mining can be integrated with real-time relational databases and commercial data warehouses to improve reliability in real-time. An important Issue for many manufacturers is the development of relational databases that link key product attributes with real-time process parameters. Helpful data for key product attributes in manufacturing may be derived from destructive reliability testing. Destructive samples are taken at periodic time intervals during manufacturing, which might create a long time-gap between key product attributes and real-time process data. A case study is briefly summarized for the medium density fiberboard (MDF) industry. MDF is a wood composite that is used extensively by the home building and furniture manufacturing industries around the world. The cost of unacceptable MDF was as large as 5% to 10% of total manufacturing costs. Prevention can result In millions of US dollars saved by using better Information systems.

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Developing of Sound Absorption Composite Boards Using Carbonized Medium Density Fiberboard (탄화 중밀도섬유판을 이용한 목재흡음판 개발)

  • Lee, Min;Park, Sang-Bum;Byeon, Hee-Seop;Kim, Jong-In
    • Journal of the Korean Wood Science and Technology
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    • v.42 no.6
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    • pp.714-722
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    • 2014
  • In the previous study, a variety of wood-based panels was thermally decomposed to manufacture carbonized boards that had been proved to be high abilities of insect and fungi repellence, corrosion and fire resistant, electronic shielding, and formaldehyde adsorption as well as sound absorption performance. Based on the previous study, carbonized medium density fiberboard (c-MDF) was chosen to improve sound absorption performance by holing and sanding process. Three different types of holes (cross shape, square shape, and line) with three different sanding thickness (1, 2, and 3 mm) were applied on c-MDF and then determined sound absorption coefficient (SAC). The control c-MDF without holes had 14% of SAC, however, those c-MDFs with holes had 16.01% (square shape), 15.68% (cross shape), and 14.25% (line) of SAC. Therefore, making holes on the c-MDF did not significantly affect on the SAC. As the degree of sanding increased, the SAC of c-MDF increased approximately 65% on sanding treated c-MDFs (21.5, 21.83, and 19.37%, respectively) compared to the control c-MDF (13%). Based on these results, composite sound absorbing panel was developed with c-MDF and MDF (11 mm). The noise reduction coefficient of composite sound absorbing panel was 0.45 which was high enough to certify as sound absorbing material.