• 대한기계학회논문집A
• /
• 제29권2호
• /
• pp.169-175
• /
• 2005

In this paper, the contact stress and strain distributions in elastomer O-ring seals have been analyzed using a non-linear finite element method. The stress behavior of PTFE materials is assumed as Odgen model because the sealing clearance between the flange and the surface of the O-ring is not small and the sealing pressure of working fluids covers from the atmospheric pressure to high pressure of 15MPa. The contact normal force and stress in wavy O-rings in which is developed for this analysis are uniformly distributed along the flange and the wall of the rectangular groove. And the normal sealing forces are also kept high compared to other contact sealing models such as the conventional O-ring and X-ring, Thus, the FEM computed results indicate that the sealing characteristic of wavy O-rings is food compared with other contact seals.

• International Journal of Fluid Machinery and Systems
• /
• 제3권3호
• /
• pp.253-259
• /
• 2010

Leakage characteristics of two labyrinth seals with different configurations (straight vs stepped) were investigated. Leakage flows were predicted by computational fluid dynamics (CFD) for the two configurations and compared with test data. A semi-analytical leakage prediction tool was also tried to predict the leakage. It was confirmed that the CFD gives quite good agreements with test data. The analytical tool also yielded similar leakage behaviors with test results, but the overall agreement with test data was not as good as that of the CFD. The effect of flow direction in the stepped seal on leakage flow was examined. The dependence of leakage performance, in terms of flow function, on the seal clearance size was investigated. Flow function decreased with decreasing clearance in the straight seal, while the trend was reversed in the stepped seal.

• Tribology and Lubricants
• /
• 제11권5호
• /
• pp.87-92
• /
• 1995

Lip seals, important components in many hydraulic devices, dissipate energy through friction, resulting in power loss. This study contributes to an understanding of lip seal friction by further exploring the connections between friction behavior, viscoelastic properties of robber and viscous properties of the lubricant. Experiments haven been conducted for short stroke oscillations, where these connections are quite strong. Sliding friction experiments at a variety of pressures, temperatures and oscillation rates (for different seal materials, surface roughnesses and lubricant viscosities) are examined. Speculative explanations are suggested for conditions under which friction maxima and frictional vibrations occur.

• Tribology and Lubricants
• /
• 제25권3호
• /
• pp.150-156
• /
• 2009

Precise leakage prediction for annular type seals of turbomachinery is necessary for enhancing their efficiency and various prediction methods have been developed. As the seal passage is designed intricately, the analysis based on Bulk-flow concept which has been mainly used in predicting seal leakage is limited. In order to improve the seal leakage prediction, full Navier-Stokes Equations with turbulent model derived in the seal flow passage have to be solved. In this study, 3D CFD (Computational Fluid Dynamics) analysis has been performed for predicting leakage of various non-contact type anular seals using FLUENT. Compared to the results by Bulk-flow model analysis, experiment, and 2D CFD analysis, the result of 3D CFD analysis shows improvement in predicting seal leakage, especially for the parallel grooved pump seal.

• 한국윤활학회:학술대회논문집
• /
• 한국윤활학회 2001년도 제34회 추계학술대회 개최
• /
• pp.204-211
• /
• 2001

For the treatment of high compressibility number in the Reynolds equation, a new class of exponential high-order shape functions has been recently introduced in the literatures. In this paper a FE lubrication analysis method of high speed gas mechanical face seals is developed, implementing these shape functions. Their validity and usefulness are presented using 1-D gas bearing models. And a validation of developed 2-D analysis code is shown with a gas flat and spiral groove face seal models.

• 한국윤활학회:학술대회논문집
• /
• 한국윤활학회 2003년도 학술대회지
• /
• pp.193-200
• /
• 2003

In this study a general Galerkin FE formulation of the incompressible Reynolds equation is derived for lubrication analyses of noncontacting mechanical face seals. Then, the formulation is applied to analyze the flexibly mounted stator-type reactor coolant pump seals of local nuclear power plants, which have deep straight grooves or plane coning on their primary seal ring faces. Their various lubrication performances have been predicted. Results show that the analyzed deep straight groove seal should have a net coning of less than $0.6\;{\mu}m$ to satisfy the leakage limit. And for the same amount of equilibrium opening force the plane coning seal requires to have a 3 times higher dimensionless coning than the deep straight groove seal.

• Tribology and Lubricants
• /
• 제28권2호
• /
• pp.70-80
• /
• 2012

Non-contact type mechanical face seals installed in mechanical systems prevent leakage of working fluid using thin working fluid film between stator and rotor. For that purpose, various kinds of surface profiles, grooves and conings have been applied on seal surfaces of stator and rotor to generate hydrodynamic and hydrostatic pressure. The thickness distribution of working fluid film is one of important factors which affect the working performances of mechanical face seal, and it is strongly affected by the surface height profiles of stator and rotor. Therefore, appropriate design of surface height profiles of stator and rotor is necessary to optimize the working performances and life of mechanical face seal. In this study, numerical analysis using finite volume method was conducted to estimate the working performances of wavy mechanical face seals which have 36 coning combinations. As results, minimum thickness of working fluid film, leakage volume of working fluid and friction torque in static equilibrium condition of mechanical face seal, and stiffness of working fluid film were obtained. The results show that the working performances of mechanical face seal were affected by the coning combinations which can change the thickness distribution of working fluid film and pressure distribution in sealing region of mechanical face seal.

• 한국가스학회:학술대회논문집
• /
• 한국가스학회 2004년도 추계학술발표회 논문집
• /
• pp.164-172
• /
• 2004

• Tribology and Lubricants
• /
• 제21권5호
• /
• pp.201-208
• /
• 2005

This paper presents the FEM analysis on the contact behavior characteristics of mechanical face seals in a small hydro-power turbine. Especially, the axial displacement and contact normal stress between a seal ring and a seal seat of a primary sealing unit have been analyzed as functions of rotating speed of a hydro-turbine, sealing gap, water and cooling fluid temperature. Those are strongly related to a leakage of water and wear between a seal ring and a seal seat. The FEM computed results present that the rotating speed of a hydro-turbine may be kept less than 800 rpm, and the sealing gap in a primary sealing unit is restricted $0.5\~5$. The coolant temperature in which is most influential parameter to the contact behaviors of a sealing unit may be kept less than $15^{\circ}C$ for a safe operation of a sealing unit without a leakage and wear.

• International Journal of Fluid Machinery and Systems
• /
• 제4권1호
• /
• pp.67-75
• /
• 2011

Recent results are presented concerning the development of magnetofluidic leakage-free rotating seals for vacuum and high pressure gases, evidencing significant advantages compared to mechanical seals. The micro-pilot scale production of various types of magnetizable sealing fluids is shortly reviewed, in particular the main steps of the chemical synthesis of magnetic nanofluids and magnetic composite fluids with light hydrocarbon, mineral oil and synthetic oil carrier liquids. Design concepts and some constructive details of the magnetofluidic seals are discussed in order to obtain high sealing capacity. Different types of magnetofluidic sealing systems and applications are reviewed. Testing procedures and equipment are presented, as well as the sealing capabilities of different types of magnetizable fluids.