• Title/Summary/Keyword: Mechanical preparation

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A Study on Mechanical Shearing Process for Tailored Blank Welding (테일러드블랭크 용접을 위한 전단 공정 연구)

  • 유병길;이경돈
    • Journal of Welding and Joining
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    • v.17 no.2
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    • pp.66-75
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    • 1999
  • Weld bead quality in tailored blank(TB) is critically affected by edge preparation of sheets. The edge quality of prepared sheets for TB can be classified into straightness and the cross section quality of sheared plane such as a ratio of shear face, shear plane angle, etc. In order to have a good edg quality for butt-welding sheets, precision shearing will be recommended. In this paper, the feasibility of a conventional mechanical shearing as the edge preparation for tailored blanks is studyied. It reveals that fine shearing may not be the unique solution as it is generally accepted. To obtain the good shearing condition with a conventional mechanical shearing, experiments were carried out using Tahuchi method. The major parameters affecting a sheared contour are the clearance between upper blade and lower blade, and shear angle. The optimal shearing condition yields a very good straightness along the entire length of the cut, which gives a butt joint gap less than 10% of the base material thickness. The good cross section of sheared plane is also achieved in the optimal shearing condition such as a ratio of the shear face above 65%, a cross section's shear plane angle above 85%, little burr, which is providing finally good weld beads.

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A Study on Optimal Conditions by means of Experimental Design for Preparation of Starch/PVA Blends 1. Taguchi method (실험계획법을 이용한 전분/PVA 블렌드 제조 최적조건 탐구에 관한 연구 1. 다구찌 방법)

  • Lee, Myoung-Seok;Hong, Young-Keun
    • Elastomers and Composites
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    • v.40 no.2
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    • pp.128-135
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    • 2005
  • Optimal conditions for preparation of starch/PVA blends were investigated with the consideration of factors that may influence mechanical properties of the blends. $L_{27}(3^{13})$ experimental designs based on Taguchi method were performed and then tensile strength, strain at break, Young's modulus and tear strength of films of the blends were measured to determine the optimal conditions for preparation. Interaction effects for each factor were determined from analysis of variables. Results of $L_{27}(3^{13})$ experiments indicated that glycerol and urea were important process factors affecting optimization of the mechanical properties.

Electrically Conductive Silicon Carbide without Oxide Sintering Additives

  • Frajkorova, Frantiska;Lences, Zoltan;Sajgalik, Pavol
    • Journal of the Korean Ceramic Society
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    • v.49 no.4
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    • pp.342-346
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    • 2012
  • This work deals with the preparation of dense SiC based ceramics with high electrical conductivity without oxide sintering additives. SiC samples with different content of conductive Ti-NbC phase were hot pressed at $1850^{\circ}C$ for 1 h in Ar atmosphere under mechanical pressure of 30 MPa. The conductive phase is a mixture of Ti-NbC in weight ratio of Ti/NbC 1:4. Composite with 50% of conductive Ti-NbC phase showed the highest electrical conductivity of $30.6{\times}10^3\;S{\cdot}m^{-1}$, while the good mechanical properties of SiC matrix were preserved (fracture toughness 4.5 $MPa{\cdot}m^{1/2}$ and Vickers hardness 18.7 GPa). The obtained results show that use of NbC and Ti as sintering and also electrically conductive additives is appropriate for the preparation of SiC-based composite with sufficient electrical conductivity for electric discharge machining.

A review of the preparation and properties of carbon nanotubes-reinforced polymer compositess

  • Jin, Fan-Long;Park, Soo-Jin
    • Carbon letters
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    • v.12 no.2
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    • pp.57-69
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    • 2011
  • Carbon nanotubes (CNTs) have high Young's modulus, low density, and excellent electrical and thermal properties, which make them ideal fillers for polymer composites. Homogeneous dispersion of CNTs in a polymer matrix plays a crucial role in the preparation of polymer composites based on interfacial interactions between CNTs and the polymer matrix. The addition of a small amount of CNTs strongly improves the electrical, thermal, and mechanical properties of the composites. This paper aims to review the processing technology and improvement of properties of CNT-reinforced polymer composites.

Preparation, Properties and Application of Polyamide/Carbon Nanotube Nanocomposites

  • Chen, Peng;Kim, Hun-Sik;Jin, Hyoung-Joon
    • Macromolecular Research
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    • v.17 no.4
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    • pp.207-217
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    • 2009
  • The discovery of carbon nanotubes(CNTs) has opened up exciting opportunities for the development of novel materials with desirable properties. The superior mechanical properties and excellent electrical conductivity make CNTs a good filler material for composite reinforcement. However, the dispersal of CNTs in a polymer solution or melt is difficult due to their tendency to agglomerate. Many attempts have been made to fully utilize CNTs for the reinforcement of polymeric media. Therefore, different types of polymer/CNTs nanocomposites have been synthesized and investigated. This paper reviews the current progress in the preparation, properties and application of polyamide/CNTs(nylon/CNTs) nanocomposites. The effectiveness of different processing methods has increased the dispersive properties of CNTs and the amelioration of their poor interfacial bonding. Moreover, the mechanical properties are significantly enhanced even with a small amount of CNTs. This paper also discusses how reinforcement with CNTs improves the electrical thermal and optical properties of nylon/CNTs nanocomposites.

Preparation and characterization of carbon fiber-reinforced thermosetting composites: a review

  • Jin, Fan-Long;Park, Soo-Jin
    • Carbon letters
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    • v.16 no.2
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    • pp.67-77
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    • 2015
  • Carbon fibers (CFs) have a unique combination of properties which allow them to be widely used as reinforcing materials in advanced polymer composites. The mechanical properties of CF-reinforced polymer composites are governed mainly by the quality of interfacial adhesion between the CFs and the polymer matrix. Surface treatments of CFs are generally carried out to introduce chemical functional groups on the fiber surfaces, which provide the ability to control the surface characteristics of CFs. In this study, we review recent experimental studies concerning various surface treatment methods for CFs. In addition, direct examples of the preparation and properties of CF-reinforced thermosetting composites are discussed.

Properties, Preparation, and Energy Storage Applications of Two-dimensional Molybdenum Disulfide (2차원 이황화몰리브덴의 성질, 제조 및 에너지 저장 소자 응용)

  • Choi, Bong Gill
    • Applied Chemistry for Engineering
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    • v.30 no.2
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    • pp.133-140
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    • 2019
  • Two-dimensional (2D) ultrathin molybdenum dichalcogenides $MoS_2$ has gained a great deal of attention in energy conversion and storage applications because of its unique morphology and property. The 2D $MoS_2$ nanosheets provide a high specific surface area, 2D charge channel, sub-nanometer thickness, and high conductivity, which lead to high electrochemical performances for energy storage devices. In this paper, an overview of properties and synthetic methods of $MoS_2$ nanosheets for applications of supercapacitors and rechargeable batteries is introduced. Different phases triangle prismatic 2H and metallic octahedral 1T structured $MoS_2$ were characterized using various analytical techniques. Preparation methods were focused on top-down and bottom-up approaches, including mechanical exfoliation, chemical intercalation and exfoliation, liquid phase exfoliation by the direct sonication, electrochemical intercalation exfoliation, microwave-assisted exfoliation, mechanical ball-milling, and hydrothermal synthesis. In addition, recent applications of supercapacitors and rechargeable batteries using $MoS_2$ electrode materials are discussed.

Fracture load and survival of anatomically representative monolithic lithium disilicate crowns with reduced tooth preparation and ceramic thickness

  • Nawafleh, Noor A;Hatamleh, Muhanad M;Ochsner, Andreas;Mack, Florian
    • The Journal of Advanced Prosthodontics
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    • v.9 no.6
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    • pp.416-422
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    • 2017
  • PURPOSE. To investigate the effect of reducing tooth preparation and ceramic thickness on fracture resistance of lithium disilicate crowns. MATERIALS AND METHODS. Specimen preparation included a standard complete crown preparation of a typodont mandibular left first molar with an occlusal reduction of 2 mm, proximal/axial wall reduction of 1.5 mm, and 1.0 mm deep chamfer (Group A). Another typodont mandibular first molar was prepared with less tooth reduction: 1 mm occlusal and proximal/axial wall reduction and 0.8 mm chamfer (Group B). Twenty crowns were milled from each preparation corresponding to control group (n=5) and conditioned group of simultaneous thermal and mechanical loading in aqueous environment (n=15). All crowns were then loaded until fracture to determine the fracture load. RESULTS. The mean (SD) fracture load values (in Newton) for Group A were 2340 (83) and 2149 (649), and for Group B, 1752 (134) and 1054 (249) without and with fatigue, respectively. Reducing tooth preparation thickness significantly decreased fracture load of the crowns at baseline and after fatigue application. After fatigue, the mean fracture load statistically significantly decreased (P<.001) in Group B; however, it was not affected (P>.05) in Group A. CONCLUSION. Reducing the amount of tooth preparation by 0.5 mm on the occlusal and proximal/axial wall with a 0.8 mm chamfer significantly reduced fracture load of the restoration. Tooth reduction required for lithium disilicate crowns is a crucial factor for a long-term successful application of this all-ceramic system.