• Title/Summary/Keyword: Mechanical plastic deformation

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A study on the effect of plastic deformation and heat treatment on mechanical properties (소성가공 및 열처리가 기계적 성질에 미치는 영향에 관한 연구)

  • Je J. S.;Kim J. M.;Kang S. S.;Lee K. O.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.283-286
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    • 2005
  • Because CV Joint which is one of the component of automobile power train system communicates high power and performs power steering function, it requires high qualities such as high strength, high toughness and high fatigue resistance. This component undergoes a series of production processes such as forging, machining and heat treatment and required properties for this component depends on plastic deformation and heat treatment heavily. Therefore in this study, in order to these effects on mechanical properties due to plastic deformation and heat treatment we performed heat treatment following plastic deformation and then tensile test.

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A Study on the Simulation of Welding Deformation for accurate Assembling (고정밀도 조립을 위한 용접 변형의 해석에 관한 연구)

  • Sung, Ki-Chan;Jang, Kyung-Bok;Jung, Jin-Woo;Kang, Sung-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.4
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    • pp.129-134
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    • 2001
  • It is essential to predict the welding deformation at assembly stage, to increase productivity through mechanization and automation effectively. A practical analysis method appled for production engineering was proposed to simulate the deformation of arc welding, with an analytical model using finite element method solving thermal-elastic-plastic behavior. In this research, for accurate assembling, 3-D thermal-elastic-plastic finite element model is used to simulate the out-of-plane deformation caused by arc welding. Efforts have been made to find out the efficient method to improve the reliability and accuracy of the numerical calculation. Each of theories of small and large deformation is applied in solving 3-D thermal-elastic-plastic problem to compare with their efficiency about calculation imes and solution accuracy. When solid elements are used in a bending problem of a plate, phenomenon that the predictive deformation is more than that of actual survey is observed. To prevent this phenomenon, reduced integration method for element is employed instead of full integration that is generally used in 3-D thermal-elastic-plastic analysis.

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Estimation of mechanical properties of driving parts for automobile considering heat treatment and plastic deformation (열처리 및 소성변형을 고려한 자동차 구동축 부품의 기계적 성질평가)

  • Lee K. O.;Park J. U.;Je J. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.260-263
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    • 2004
  • Since Outerrace is one of the components of driving shaft for power train of automobile and transmits high torque, high strength and high toughness are necessary so forging process is adopted to manufacture such parts. Therefore, in order to improve strength and toughness, heat treatment is accomplished after plastic deformation(forging). Because Each component of driving shaft is mounted to automobile after a series of forging, machining and heat treatment, in order to evaluate mechanical properties of such components in use, plastic deformation and heat treatment must be considered. So, in this paper, tensile tests are performed with tensile specimens which have passed through a series of upsetting, machining and heat treatment to evaluate mechanical properties of such components.

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Densifcation Behavior of Iron Powder During Cold Stepped Plastic Deformation (냉간 다단 소성변형하에서의 철분말의 치밀화 거동)

  • Kang Chunsung;Lee Sungchul;Kim KiTae;Rozenberg Oleg
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.10 s.241
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    • pp.1344-1352
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    • 2005
  • Densification behavior of iron powder under cold stepped plastic deformation was studied. Experimental data were also obtained for iron powder under cold stepped plastic deformation. The elastoplastic constitutive equation based on yield function of Shima and Oyane was implemented into a finite element program (ABAQUS) to simulate compaction responses of i.on powder during cold stepped plastic deformation. Finite element calculations were compared with experimental data for densification, deformed geometry and density distribution. The agreement between finite element results and experimental data was good for iron powder.

The Plane-Deformation Thermal Elasto-Plastic Analysis During Welding of Plate (평판용접에 관한 평면변형 열탄소성 해석)

  • 방한서;한길영
    • Journal of Ocean Engineering and Technology
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    • v.8 no.1
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    • pp.33-40
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    • 1994
  • Welding of structure produces welding residual stresses which influence buckling strength, brittle fracture strength and cold crack on the weld parts. Therefore, it is very important to accurately analyze the residual stress before welding in order to guarantee the safety of weldment. If the weld length is long enough compared to the thickness and the breadth of plate, thermal and mechanical behaviors in the middle portion of the plate are assumed to be uniform along the thickness direction(z-axis). Thus, the following conditions(so-called plane deformation) can be assumed for the plate except near its end;1) distributions of stress and strain are independent on the z-axis;2) plane normal to z-axis before deformation remains plane during and after deformation. In this paper, plane-deformation thermal elasto-plastic problem is formulated by being based on the finite element method. Moreover special regards and paid to the fact that material properties in elastic and plastic region are temperature-dependence. And the method to solve the plane-deformation thermal elasto-plastic problem is shown by using the incremental technique. From the results of analysis, the characterisics of distribution of welding residual stress and plastic strain with the production mechanism are clarified.

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Engineering J-Integral Estimation for Internal Axial Surface Cracks in Cylinders (I) -Deformation Plasticity Based Estimation- (실린더에 존재하는 축방향 표면균열에 대한 공학적 J-적분식 (I) - 변형소성에 기초한 방법-)

  • Kim, Jin-Su;Kim, Yun-Jae;Park, Yeong-Jae;Kim, Yeong-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.8
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    • pp.1672-1679
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    • 2002
  • This paper provides an engineering J estimation equation for cylinders with finite internal axial surfacecracks under internal pressure. The proposed equation is the J estimation equation based on deformation plasticity using Ramberg-Osgood (R-O) materials. Based on detailed 3-D FE results using deformation plasticity, plastic influence functions for fully plastic J components are tabulated for practically interesting ranges of the mean radius-to-thickness ratio, the crack depth-to-length ratio, the crack depth-to-thickness ratio. the strain hardening index for the R-O material, and the location along the semi-elliptical crack front. Based on tabilated plastic influence functions, the J estimation equation along the crack front is proposed and validated for R-O materials. Good agreements between the FE results and the proposed J estimation provide confidence in the use of the proposed method to elastic-plastic fracture mechanics of pressurized piping.

Plastic Deformation Behavior of Structural Nano Metallic Materials (구조용 나노금속재료의 소성변형 특성)

  • Yoon, S.C.;Pham, Q.;Bock, C.H.;Kwak, E.J.;Kim, H.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.10a
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    • pp.25-26
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    • 2007
  • At the time when nanostructured materials (NSMs) are becoming a major focus of materials research, the attention of researchers is turning more to their mechanical performance. In contrast with conventional coarse grained materials, which are either strong or ductile, but rarely both at the same time, it is expected that with NSMs both high strength and ductility can be achieved and confirmed by several experimental studies. In spite of the significant interest and efforts in the mechanical properties of NSMs, deformation mechanisms during plastic deformation as well as elastic deformation are not well established yet. In this talk, the deformation mechanisms of NSMs under various grain sizes, temperatures and strain rates were investigated. It is based on recent modelling that appears to provide a conclusive description of the phenomenology and the mechanisms underlying the mechanical properties of NSMs. Based on the theoretical model that provides an adequate description of the grain size dependence of elasticity and plasticity covering all grain size range from coarse down to the nanoscale, the tensile deformation response of NSMs, especially focusing on the deformation mechanisms was investigated.

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A numerical analysis of the large deflection of an elastoplastic cantilever

  • Wang, B.;Lu, G.;Yu, T.X.
    • Structural Engineering and Mechanics
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    • v.3 no.2
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    • pp.163-172
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    • 1995
  • A simple numerical method is applied to calculate the large deflection of a cantilever beam under an elastic-plastic deformation by dividing the deformed axis into a number of small segments. Assuming that each segment can be approximated as a circular arc, the method allows large deflections and plastic deformation to be analyzed. The main interests are the load-deflection relationship, curvature distribution along the beam and the length of the plastic region. The method is proved to be easy and particularly versatile. Comparisons with other studies are given.

Relationship between Side-Necked Volume in a SENB specimen and Plastic Deformation Volume (SENB 시험편의 측면함몰과 소성영역관계)

  • Lee, Jeong-Hyun;Kim, Do-Hyung;Kim, Dong-Hak;Kang, Ki-Ju
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.420-425
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    • 2004
  • Lee and Kang measured side-necking deformation near a crack-tip for CT specimen using Stereoscopic Digital Speckle Photography and Digital Image Correlation. In this work the same technique was applied to SENB specimen. We happened to find that the deformation shape of the side-necking is similar to the one of plastic region estimated by McClictock using slip line theory. Based on volume constancy of plastic deformation as well as this finding, it is expected that a linear relationship holds between the volume of plastic deformation region and the one of side-necking upon the lateral surface of a specimen. To prove the idea, a preliminary study has been performed using 3-D finite element method on a model with modified boundary layer formulation. As the result, it is shown that the idea works well with acceptable error.

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A Study on the Plastic Flow of Axisymmetric Forward Extrusion of Tubes Using Upper-Bound Analysis (上界解法에 의한 軸對稱 管의 前方押出時 塑性流動 硏究)

  • 한철호
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.7
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    • pp.1314-1321
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    • 1992
  • In analyzing the plastic flow of axisymmetric tube extrusion a new method of formulation using the stream function approach and upper-bound theorem is proposed which permits the prediction of plastically deformed zone in analytic expression as well as metal flow. It is shown that the formulation proposed in this work covers the solid extrusion and tube extrusion in axisymmetric case. The effect of some process parameters such as area reduction, the ratio of radii(inner radius to outer radius) and friction factor on extrusion pressure, deformation zone and plastic flow through stream-lined dies has been studied. The presented theoretical analysis can be effectively used for the prediction of deformation zone and plastic flow.