• Title/Summary/Keyword: Mechanical load test

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Structural Safety Evaluation of An Autoclave Cured Train Carbody with Length of 23m (오토클레이브 성형된 길이 23m 복합재 철도차량 차체의 구조적 특성평가)

  • Kim, Jung-Seok;Lee, Sang-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.11 s.242
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    • pp.1551-1559
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    • 2005
  • This paper explains manufacturing process and experimental studies on a composite carbody of Korean tilting train. The composite carbody with length of 23m was manufactured as a sandwich structure composed of a 40mm-thick aluminium honeycomb core and 5mm-thick woven fabric carbon/epoxy face. In order to evaluate structural behavior and safety of the composite carbody, the static load tests such as vertical load, end compressive load, torsional load and 3-point support load tests have been conducted. These tests were performed under Japanese Industrial Standard (JIS) 17105 standard. From the tests, maximum deflection was 12.3mm and equivalent bending stiffness of the carbody was 0.81$\times$10$^{14}$ kgf$\cdot$mm$^{2}$ Maximum stress of the composite body was lower than 12.2$\%$ of strength of the carbon/epoxy. Therefore, the composite body satisfied the Japanese Industrial Standard.

A Study of a Nonlinear Viscoelastic Model for Elastomeric Bushing in Radial Mode

  • Lee, Seong-Beom;Park, Jong-Keun;Min, Je-Hong
    • International Journal of Precision Engineering and Manufacturing
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    • v.5 no.2
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    • pp.16-21
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    • 2004
  • An elastomeric bushing is a device used in automotive suspension systems to reduce the load transmitted from the wheel to the frame of the vehicle. The relation between the load applied to the shaft or sleeve and the relative displacement of elastomeric bushing is nonlinear and exhibits features of viscoelasticity. A load-displacement relation for elastomeric bushing is important fur dynamic numerical simulations. A boundary value problem fur the bushing response leads to the load-displacement relation, which requires complex calculations. Therefore, by modifying the constitutive equation for a nonlinear viscoelastic incompressible material developed by Lianis, the data for the elastomeric bushing material was obtained and this data was used to derive the new load-displacement relation for radial response of the bushing. After the load relaxation function for the bushing was obtained from the step displacement control test, Pipkin-Rogers model was developed. Solutions were allowed for comparison between the results of the modified Lianis model and those of the proposed model. It was shown that the proposed Pipkin-Rogers model was in very good agreement with the modified Lianis model.

An Experimental Study on Shear Behavior of Polymer-Steel Fibrous High Strength Concrete Beams (폴리머-강섬유를 혼입한 고강도 콘크리트보의 전단거동에 관한 실험적 연구)

  • 곽계환;조선정;김원태;조한용
    • Proceedings of the Korea Concrete Institute Conference
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    • 2000.10a
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    • pp.601-608
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    • 2000
  • Steel fiber and Polymer are used widely for the reinforcement material of RC structures because of its excellence of durability, serviceability as well as mechanical properties. Polymer-Steel fibrous high strength concrete beam's input ratio are 1.0%. The shear span-to-depth ratio are 1.5, 2.8 and 3.6, compressive strength of specimens 320kg/㎠, 436kgf/㎠ and 520kgf/㎠ in 28 days. The static test was carried out to measure the ultimate load, the initial load of flexural crack and of diagonal crack, from which crack patte군 and fracture modes are earned. Also, stress-strain, load-strain and load-deflection are examined during the test cracks(shear crack, flexural crack, and diagonal tension crack), when the load values are sketched according to the growth of crack. Result are as follows; (1) The failure modes of the specimens increase in rigidity and durability in accordance with the increase of mixing steel fiber and polymer. (2) The load of initial crack was the same as the theory of shear-crack strength (3) Polymer-Steel fibrous high strength concrete beams have increased the deflection and strain at failure load, improving the brittleness of the high strength concrete. (4) In this result of study, an additional study need to make a need formular because the study is different from ACI formular and Zsutty formular.

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Injection Molded Microcellular Plastic Gear (II) - Characteristics of the Counter Pressurized Microcellular Plastic Gear - (초미세발포 플라스틱 기어에 관한 연구 (II) - 카운터프레셔 초미세발포 플라스틱 기어의 특성 -)

  • Ha Young Wook;Takahashi Hideo;Chong Tae Hyong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.5 s.236
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    • pp.655-662
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    • 2005
  • This paper investigates the improvement of accuracy and fatigue life of the developed counter pressurized microcellular gears of polyacetal. It is shown that the fatigue life and operational characteristics of the counter pressurized microcellular gears are more improved than conventional injection molded plastic gears by the dynamic gear durability test. For the cases of test sea.5. conventional injection molded sea.5(SGea.) and counter pressurized microcellular gears(CGear) are manufactured. Durability test is performed on both conventional lnjection molded gears and counter pressurized microcellular gears. Accuracy variation and operational characteristics on fatigue life, wear and tooth surface temperature of CGear and Scear are compared and represented. Operational characteristics of the proposed counter pressurized microcellular gears show a good result in this research. The durability limit of counter pressurized microcellular gears is also obtained, and represented by a function of unit load as well as by a function off-factor.

Experimental studies on steel frame structures of traditional-style buildings

  • Xue, Jianyang;Qi, Liangjie
    • Steel and Composite Structures
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    • v.22 no.2
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    • pp.235-255
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    • 2016
  • This paper experimentally investigated the behavior of steel frame structures of traditional-style buildings subjected to combined constant axial load and reversed lateral cyclic loading conditions. The low cyclic reversed loading test was carried out on a 1/2 model of a traditional-style steel frame. The failure process and failure mode of the structure were observed. The mechanical behaviors of the steel frame, including hysteretic behaviors, order of plastic hinges, load-displacement curve, characteristic loads and corresponding displacements, ductility, energy dissipation capacity, and stiffness degradation were analyzed. Test results showed that the Dou-Gong component (a special construct in traditional-style buildings) in steel frame structures acted as the first seismic line under the action of horizontal loads, the plastic hinges at the beam end developed sufficiently and satisfied the Chinese Seismic Design Principle of "strong columns-weak beams, strong joints-weak members". The pinching phenomenon of hysteretic loops occurred and it changed into Z-shape, indicating shear-slip property. The stiffness degradation of the structure was significant at the early stage of the loading. When failure, the ultimate elastic-plastic interlayer displacement angle was 1/20, which indicated high collapse resistance capacity of the steel frame. Furthermore, the finite element analysis was conducted to simulate the behavior of traditional-style frame structure. Test results agreed well with the results of the finite element analysis.

Mechanical and Electrical Characteristics of Concrete Members Enlarged with Self-Sensing Cementitious Materials for Repair (자기감지형 보수재로 단면증타된 콘크리트 부재의 역학 및 전기적 특성 )

  • Gun-Cheol Lee;Geon-Woo Im;Chang-Min Lee;Sung-Won Hong;Young-Min Kim
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.27 no.5
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    • pp.139-146
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    • 2023
  • In this study, compressive strength and adhesion strength were measured as repair materials to evaluate the mechanical and electrical properties of compression and shear specimens with self-sensing repair materials. As a result of the experiment, the strength improvement rate of the compression test specimen was higher than the section enlargement area ratio, but the shear test specimen did not show an improvement in strength as much as the section enlargement area ratio. Compression experiments under load showed high correlation between FCR-Strain and FCR-Stress, confirming self-sensing performance. However, the shear test did not show as much correlation as the compression test. Accordingly, it is judged that the self-sensing repair material is suitable for the compression member on which the compression load acts in the building.

Vibration Control of Tower Structure under Wind Load (풍하중에 의한 타원형 구조물의 진동 제어)

  • Hwang Jae-Seung;Kim Yun-Seok;Joo Seok-Jun
    • Proceedings of the KSME Conference
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    • 2002.08a
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    • pp.427-430
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    • 2002
  • The present parer outlines the system identification and vibration control performance of air traffic control tower of Yangyang international airport with tuned mass damper(TMD). From the free vibration test, natural frequency, damping ratio and mode shape of tower are obtained and these values are compared with the values from numerical analysis. In the vibration control test to evaluate the vibration control performance, equivalent damping ratio increased by tuned mass damper are obtained in case the TMD is operated as passive mode. Damping ratio of tower evaluated from free vibration test is about $1.0{\%}$. It is very low value than damping ratio recommended in general code. Damping ratio of passive mode is about $5{\%}$. These equivalent damping ratio increased by TMD is enough to enhance the serviceability of tower structure under wind load.

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Estimation of Curving Performance and Running Safety of Gwangju Electric Multiple Unit for City Subway (광주도시철도 전동차의 곡선추종성 및 주행안전성 평가)

  • Ham, Young-Sam;Oh, Taek-Yul
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.745-750
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    • 2004
  • For the safety of railway, it should be evaluated for the running safety by measuring the derailment coefficient. Although railway has run the fixed and maintained rail, some of railway is derailed. This report shows the results that performed the static load test, wheelset manufacturing for test, main line running test on the basis of the derailment theory and experience. It is executed main line test into more than 80km/h for estimating the curving performance and running safety of Gwangju EMU. As the test results, could confirm the curving performance and running safety of Gwangju EMU from the results of the wheel unloading, lateral force, derailment coefficient etc. Derailment coefficient was less than 0.8, and lateral force allowance limit and wheel load reduction ratio were enough safe.

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An Investigation into the effect of friction in the split hopkinson pressure bar (SHPB) test by numerical experiments (수치해석을 이용한 SHPB 시험의 마찰영향 분석)

  • Cha, Sung-Hoon;Shin, Myoung-Soo;Shin, Hyun-Ho;Kim, Jong-Bong
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.204-209
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    • 2008
  • The interest in the mechanical behavior of materials at high strain rates has increased in recent years, and by now it is well known that mechanical properties can be strongly influenced by the speed of applied load. The split Hopkinson pressure bar (SHPB) has been widely used to determine mechanical properties of materials at high loading rates. However, to ensure test reliability, measurement error source must be accounted for and eliminated. During experiment, the specimens were located between the incident and the transmit bar. The presence of contact frictions between the test bars and specimen may cause errors. In this work, numerical experiments were carried out to investigate the effect of friction on test results. In SHPB test, the measured stress by the transmitted bar is assumed to be flow stress of the test specimen. Through the numerical experiments, however, it is shown that the measured stress by the transmit bar is axial stress components. When, the contact surface is frictionless, the flow stress and the axial stress of the specimen are about the same. When the contact surface is not frictionless, however, the flow stress and the axial stress are not the same anymore. Therefore, the measured stress by the transmitted bar is not flow stress. The effect of friction on the difference between flow stress and axial stress is investigated.

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Small Punch Creep Behavior Analysis for Assessment of Creep Properties (크리프 물성 평가를 위한 소형 펀치 크리프 해석)

  • Im, Jiwoo;Kim, Bum-Joon;Kim, Moon-K;Lim, Byeong-Soo
    • Korean Journal of Metals and Materials
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    • v.48 no.11
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    • pp.965-973
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    • 2010
  • The small punch creep (SPC) test has recently received much attention as a new alternative to the conventional uniaxial creep test because it needs only a miniature-sized specimen directly detached from an operating system or component without any serious sampling damages. However, it is difficult to obtain the equivalent uniaxial creep data directly from the SPC data. As a specimen is deformed by a punch in the SPC test, the test result is sensitive to the friction between them. Finite element analyses with various friction coefficients was performed and showed a tendency of increased SPC life with an increased friction coefficient. The necking position predicted by the SPC simulation with a proper friction coefficient showed good agreement with that observed from the real SPC test. Finally, a noble method to convert the SPC load and displacement rate into the equivalent uniaxial creep stress and strain rate, respectively, was established in this study.