• Title/Summary/Keyword: Mechanical engineer

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A Study on the Stress Simulation for the Body Design of a PFA-lined Plug Valve (PFA 라이닝 플러그 밸브 설계를 위한 밸브 본체의 응력 시뮬레이션)

  • Kang, Shin-Han
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.10 no.3
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    • pp.500-506
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    • 2009
  • This study, is aimed to support the valve design engineer by a CAE simulation on the body of a PFA-lined plug valve, and focuses on static stress analysis, location of the weak point on bending and stiffness of the valve body. To determine whether the valve body can resist being transformed by loads, 1 simulated the stress distribution using CAD/CAE softwares. The 'step' file converted by CAD software after solid modeling is imported to the CAE software. Through simulation procedure, it is shown that the designed-solid-model fur a valve body has stiffness on bending and torsion but has weakness for side bending moment. Also, it is expected that the valve design engineer will understand the basic process of CAE and will be able to apply on his task.

Optimal Design for the Thermal Deformation of Disk Brake by Using Design of Experiments and Finite Element Analysis (실험계획법과 유한요소해석에 의한 디스크 브레이크의 열변형 최적설계)

  • Lee, Tae-Hui;Lee, Gwang-Gi;Jeong, Sang-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.12
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    • pp.1960-1965
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    • 2001
  • In the practical design, it is important to extract the design space information of a complex system in order to optimize the design because the design contains huge amount of design conflicts in general. In this research FEA (finite element analysis) has been successfully implemented and integrated with a statistical approach such as DOE (design of experiments) based RSM (response surface model) to optimize the thermal deformation of an automotive disk brake. The DOE is used for exploring the engineer's design space and for building the RSM in order to facilitate the effective solution of multi-objective optimization problems. The RSM is utilized as an efficient means to rapidly model the trade-off among many conflicting goals existed in the FEA applications. To reduce the computational burden associated with the FEA, the second-order regression models are generated to derive the objective functions and constraints. In this approach, the multiple objective functions and constraints represented by RSM are solved using the sequential quadratic programming to archive the optimal design of disk brake.

A Study on Influences of Buckminster Fuller in Contemporary Architecture (벅민스터 퓰러가 현대건축에 미친 영향에 관한 연구)

  • 정연전;전명현
    • Korean Institute of Interior Design Journal
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    • no.19
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    • pp.45-52
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    • 1999
  • This study is on Buckminster Fuller, who is generally known as a structure engineering architect, and his influences. Fuller's radical and utopian ideas and designs were regarded as 'paper architecture'. But considering today's high cost of energy and the limited natural resources, Fuller's Dymaxion theory must be re-evaluated. Fuller's influences on the contemporary architecture are summarized as follows. 1) His idea of controlling the environment through the use of technology influenced today's 'High-Tech' architects. Architecture is no-longer designed purely by its formal character, but becomes a tool of investigating environmental significance of modern technology. 2) Through systemizing mechanical equipment, Dymaxion House prototype, and aggregation of high-tech mechanical equipments, influenced Archigram & Metabolist's capsule idea. It is expressed as a plug-in module equipment of 'High-Tech' architecture which has flexible interior with mechanical exterior image. 3) Megastructure. The Manhattan dome project gave an influence to many engineer/architects who tried to achieve an ideal artificial environment. This is in connection to 1960's utopian projects. Today's megastructures show new possibilities in urbanism and architecture. Fuller's comprehensive idea of humans living in harmony in the universe shows possibilities not only in structural engineering, but in solving various problems that confront today's architecture.

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Mechanical and Electrical Properties of Aluminium Alloy by Cryorolling Process

  • Wangkasem, P.;Rojananan, S.
    • International Journal of Advanced Culture Technology
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    • v.3 no.1
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    • pp.46-51
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    • 2015
  • The mechanical and electrical properties of aluminium alloy 6061 are reported in this present work. Aluminium alloys were homogenized at $550^{\circ}C$, for 5 hours and cooled in the furnace. The different thickness reductions of 60-90% on homogenized aluminium alloy plates were achieved by cryo-rolling. Later, the as rolled samples were aged by solution treatment at the temperatures of $520^{\circ}C$ for 1 hour, water quenched; subsequently aged at $160^{\circ}C$ for 8-24 hours and partial aged (not solution treatment) at $160^{\circ}C$ for 8- 24 hours. Mechanical and electrical properties of samples were investigated. The experimental result showed that the microhardness of cryo-rolled samples were increase with increasing the percentage of the thickness reduction. Moreover, the microhardness of cryo-rolled, aged by solution treatment samples were higher than those of the cryo-rolled and cryo-rolled, partial aged samples. The cryo-rolled alloys subjected to full aged at $160^{\circ}C$ for 24 hours exhibited the hardness of 125 HV and electrical conductivity values was 45.76 %IACS and the cryo-rolled alloys subjected to partial aged at $160^{\circ}C$ for 20 hours exhibited the hardness of 67 HV and electrical conductivity values was 49.67 %IACS.

A Study on the Test Workpiece for Accuracy Evaluation of 5-Axis Machine Tool (5축 공작기계 정밀도 평가를 위한 표준 공작물에 관한 연구)

  • Youn, Jae-Woong;Kim, Ki-Hwan;Park, Jong Tak
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.5
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    • pp.431-439
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    • 2014
  • Recently, a demand for precision 5-axis machine tools is significantly increasing, and the maintenance of machine tool accuracy becomes more important. it is very difficult to evaluate to accuracy of 5-axis M/C in the production site since it needs expensive measuring equipment and skilled engineer. On the other hand, evaluation items of 5-axis M/C are not systematically organized in the existing KS and ISO standards. In this study, the evaluation items for 5-axis M/C were derived systematically and a test workpiece was developed to evaluate the machine tool accuracy more easily. The error sources of machine tool can be estimated by machining and measuring of the test workpiece. The correlation between the machine tool accuracy and the accuracy of machined test workpiece was analyzed. As a result, the accuracy of machined test workpiece represented the accuracy of machine tool and the error sources very effectively.

Shielding Effectiveness of Electromagnetic Interference in ABS/Nickel Coated Carbon Fiber and Epoxy/Cu-Ni Fabric Nano Carbon Black Composites (ABS/Nickel 코팅 탄소섬유와 Epoxy/Copper-Nickel 직조 섬유 복합재료의 전자파차폐 효과)

  • Han, Gil-Young;Jung, Woo-Chul;Yang, In-Young;Sun, Hyang-Sun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.6
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    • pp.169-174
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    • 2012
  • Electromagnetic interference(EMI) shielding effectiveness(SE) was investigated in of woven fabric made of epoxy/copper-nickel fabrics and nickel coated carbon fiber reinforced acrylonitrile-butadiene-styrene(ABS) composites. The coaxial transmission line method was used to measure the EMI shielding effectiveness of the composites. We designed and constructed a measuring system, consisting of a network analyzer and a device that plays the serves as a sample holder and at the same time as a transmission medium of the incident electromagnetic wave. The measurement of SE were carried out frequency range from 100MHz to 2GHz. It is observed that the SE of the composits is the frequency dependent increase with the increase in nickel coated carbon fibre volume fraction. The nickel coating with 20wt% ABS composite was shown to exhibit up to 60dB of SE. The result that nickel coated carbon fibre ABS composite can be used for the purpose of EMI shielding as well as for some microwave applications.

Experimental Investigation of Creep Groan Noise (크립 그론 소음 특성에 대한 실험적 연구)

  • Kang, Kyung Min;Jeon, Hyun Cheol;Kang, Yeon June;Cho, Min Hyung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.5
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    • pp.673-678
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    • 2013
  • Creep groan noise occurs at low frequencies immediately after releasing brake pressure or when a car stops. This noise can be used to predict problems in not only the brake system but also the vehicle system. Because of its complexity, it is difficult to determine its characteristics. Therefore, most improvements are conducted by changing the brake pad, and it still remains difficult to conduct a test using a vehicle. In this study, the characteristics of creep groan noise and the effects from a vehicle system are investigated by using vehicles and an NVH chassis-dynamometer through various tests. A new evaluation method for creep groan noise by using a vehicle is proposed, and the possibility of reduction schemes from the viewpoint of the vehicle system is confirmed from the results mentioned above.

Simulation Based Design of Intelligent Surveillance Robot for Mobility (모바일화를 위한 지능형 경계로봇의 시뮬레이션기반 설계)

  • Hwang, Ki-Sang;Kim, Do-Hyun;Park, Kyu-Jin;Park, Sung-Ho;Kim, Sung-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.4
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    • pp.340-346
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    • 2008
  • An unmanned surveillance robot consists of a machine gun, a laser receiver, a thermal imager, a color CCD camera, and a laser illuminator. It has two axis control systems for elevation and azimuth. Because the current robot system is mounded at a fixed post to take care of surveillance tasks, it is necessary to modify such a surveillance robot to be installed on an UGV (Unmanned Ground Vehicle) system in order to watch blind areas. Thus, it is required to have a stabilization system to compensate the disturbance from the UGV. In this paper, a simulation based design scheme has been adopted to develop a mobile surveillance robot. The 3D CAD geometry model has first been produced by using Pro-Engineer. The required pan and tilt motor capacities have been analyzed using ADAMS inverse dynamics analysis. A target tracking and stabilization control algorithm of the mobile surveillance robot has been developed in order to compensate the motion of the vehicle which will experience the rough terrain. To test the performance of the stabilization control system of the robot, ADAMS/simulink co-simulations has been carried out.

A Design Methodology and Software Development with Sensitivity Information (민감도 정보를 이용한 설계 방법 및 소프트웨어의 개발)

  • 김용일;이정욱;윤준용;박경진
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.12
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    • pp.2092-2100
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    • 2003
  • Sensitivity information has been used for linearization of nonlinear functions in optimization. Basically, sensitivity is a derivative of a function with respect to a design variable. Design sensitivity is repeatedly calculated in optimization. Since sensitivity calculation is extremely expensive, there are studies to directly use the sensitivity in the design process. When a small design change is required, an engineer makes design changes by considering the sensitivity information. Generally, the current process is performed one-by-one for design variables. Methods to exploit the sensitivity information are developed. When a designer wants to change multiple variables with some relationship, the directional derivative can be utilized. In this case, the first derivative can be calculated. Only small design changes can be made from the first derivatives. Orthogonal arrays can be used for moderate changes of multiple variables. Analysis of Variance is carried out to find out the regional influence of variables. A flow is developed for efficient use of the methods. A software system with the flow has been developed. The system can be easily interfaced with existing commercial systems through a file wrapping technique. The sensitivity information is calculated by finite difference method. Various examples are solved to evaluate the proposed algorithm and the software system.

Optimization of a Train Suspension using Kriging Model (크리깅 모델에 의한 철도차량 현수장치 최적설계)

  • Park, Chan-Kyoung;Lee, Kwang-Ki;Lee, Tae-Hee;Bae, Dae-Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.6
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    • pp.864-870
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    • 2003
  • In recent engineering, the designer has become more and more dependent on the computer simulations such as FEM(Finite Element Method) and BEM(Boundary Element Method). In order to optimize such implicit models more efficiently and reliably, the meta -modeling technique has been developed for solving such a complex problems combined with the DACE(Design and Analysis of Computer Experiments). It is widely used for exploring the engineer's design space and for building approximation models in order to facilitate an effective solution of multi-objective and multi-disciplinary optimization problems. Optimization of a train suspension is performed according to the minimization of forty -six responses that represent ten ride comforts, twelve derailment quotients, twelve unloading ratios, and twelve stabilities by using the Kriging model of a train suspension. After each Kriging model is constructed, multi -objective optimal solutions are achieved by using a nonlinear programming method called SQP(Sequential Quadratic Programming).