• 제목/요약/키워드: Mechanical cooling method

검색결과 543건 처리시간 0.022초

2상 스테인레스 주강의 공냉 열처리 적용 가능성 (Applicability of Air Cooling Heat-treatment for a Duplex Stainless Steel Casting)

  • 김봉환;양식;신제식;이상목;문병문
    • 한국주조공학회지
    • /
    • 제26권1호
    • /
    • pp.17-26
    • /
    • 2006
  • The substitution of cooling method from water quenching to air cooling after solution heat treatment was aimed for the development of a convenient and economical heat treatment process of duplex stainless steels without deterioration of mechanical and corrosion resistant properties for the industry. In order to achieve this goal, the mechanical properties and corrosion properties of a ASTM A890-4A duplex stainless steel were systematically investigated as functions of casting condition and cooling method after solution heat treatment. A 3-stepped sand mold and a permanent Y-block mold were used to check the effects of solidification structure and cooling rate after solution heat treatment. The microstructural characteristics such as the ferrite/austenite phase ratio and the precipitation behavior of ${\sigma}$ phase and carbides were investigated by combined analysis of OM and SEM-EDX with an aid of TTT diagram. Hardness and tension test were performed to evaluate the mechanical properties. Impact property at $-40^{\circ}C$ and corrosion resistance were also examined to check the possibility of the industrial application of this basic study. Throughout this investigation, air-cooling method was proved to effectively substitute for water-quenching process after the solution heat treatment, when the duplex stainless steel was sand mold cast with a thickness below 15 mm or permanent mold cast with a thickness below 20 mm.

수직응고 시스템에서 밀도차와 냉각률이 열전달 및 열응력에 미치는 영향 (Effects of Density Change and Cooling Rate on Heat Transfer and Thermal Stress During Vertical Solidification Process)

  • 황기영;이진호
    • 대한기계학회논문집
    • /
    • 제19권4호
    • /
    • pp.1095-1101
    • /
    • 1995
  • Numerical analysis of vertical solidification process allowing solid-liquid density change is performed by a hybrid method between a winite volume method (FVM) and a finite element method (FEM). The investigation focuses on the influence of solid-liquid density change and cooling rates on the motion of solid-liquid interface, solidified mass fraction, temperatures and thermal stresses in the solid region. Due to the density change of pure aluminium, solid-liquid interface moves more slowly but the solidified mass fraction is larger. The cooling rate of the wall is shown to have a significant influence on the phase change heat transfer and thermal stresses, while the density change has a small influence on the motion of the interface, solidified mass fraction, temperature distributions and thermal stresses. As the cooling rate increases, the thermal stresses become higher at the early stage of a solidification process, but it has small influence on the final stresses as the steady state is reached.

고체입자의 높은 연소율을 갖기 위해 고안된 로켓 엔진 기반 소각로의 냉각 해석 (A Numerical Study on Cooling Characteristics of a Rocket-engine-based Incinerator Devised for High Burning Rate of Solid Particles)

  • 손진우;손채훈
    • 한국추진공학회지
    • /
    • 제20권2호
    • /
    • pp.1-10
    • /
    • 2016
  • 고성능 고체 입자 연소를 위해 제안된, 로켓 엔진 기술이 접목된 연소실이 기존 연구를 통해 제시되었고, 본 연구에서는 연소실 벽면의 냉각해석을 수행하였다. 실제 연소실 제작에 앞서 연소율과 함께 냉각성능을 평가하기 위한 수치해석을 수행하였다. 연소실 벽면을 냉각하는 방식중 수냉각 방법을 적용하였고, 연소해석을 수행하여 선정한 냉각유량의 적정성을 검증하였다. 그리고 수냉각과 병행하여 공기 막냉각 방법을 이용한 복합냉각 방식을 적용한 수치해석 연구를 수행하였다. 해석 결과, 공기 막냉각만을 적용한 방식보다 막냉각과 수냉각을 복합적으로 적용한 냉각 방식이 더 우수한 냉각성능을 보였으며, 적용 가능한 범위의 냉각 유량을 산출하였다.

모터내장형 주축의 냉각특성에 관한 연구 (Study on the Cooling Effect of Motor Integrated Spindle)

  • 송영찬;이득우;최대봉;김수태
    • Tribology and Lubricants
    • /
    • 제13권1호
    • /
    • pp.8-13
    • /
    • 1997
  • Generally, A motor integrated spindle is selected to perform the high speed machining, to improve the machining flexibility, and to simplify the structure of machine tools. The thermal deformation caused by heat generation of the integrated motor is, however, serious problem in motor integrated spindle system. In this study, cooling characteristics for the several kinds of cooling systems(such as, oil-jacket cooling, air cooling) are investigated and more efficient cooling method is presented. The results show that the shaft cooling by the air cooling system is effective to improve the thermal characteristic of motor integrated spindle.

진공확산접합을 이용한 형상적응형 냉각채널을 가진 화장품 용기용 사출금형의 제작 및 시험사출 (Fabrication and Testing of Injection Mold for Cosmetic Container with Conformal Cooling Channels Using Vacuum Diffusion Bonding)

  • 유만준;박종천
    • 한국기계가공학회지
    • /
    • 제19권3호
    • /
    • pp.92-98
    • /
    • 2020
  • In this study, an injection mold with conformal cooling channels was designed and manufactured for use in the production of a thick plastic cosmetic container that required high gloss surfaces. A cooling analysis verified the design of the conformal cooling channel for the cosmetic container, and also showed that the cooling efficiency was superior to that of the straight cooling channel. Slide cores designed with the conformal cooling channel were manufactured using the Layers Parting method and vacuum diffusion bonding. Subsequent test injection and quality inspection showed no problem in the appearance and dimensional accuracy of the produced product. The cycle time for product production was about 110 seconds, sufficient for mass production.

온도, 습도 및 냉방부하 예측에 관한 연구 (A Study on the Estimation of Temperature, Humidity and Cooling Load)

  • 유성연;한승호;이제묘;한규현;노관종
    • 대한설비공학회:학술대회논문집
    • /
    • 대한설비공학회 2006년도 하계학술발표대회 논문집
    • /
    • pp.80-85
    • /
    • 2006
  • The peak demand of electricity in summer season mainly comes from the day time cooling loads. Ice thermal Storage System (ITSS) uses off-peak electricity at night time to make ice for the day time cooling. In order to maximize the use of cold storage in ITSS, the estimation of day time cooling load for the building is necessary. In this study, we present a method of cooling load estimation using 5 years of normalized outdoor temperature, relative humidity, and the building construction data. We applied the hourly-based estimation to a general hospital building with relatively less sudden heat exchange and the results are compared with the measured cooling load of the building. The results show that the cooling loads estimation depends on the indoor cooling design temperature of the building.

  • PDF

이온 보조 반응법에 의한 친수성 처리가 충전재 특성값에 미치는 영향 (Effects of Hydrophilic Treatment by IAR Method on the Packing Characteristic Value)

  • 김진호;최충현;강병하;이재헌
    • 대한기계학회논문집B
    • /
    • 제25권4호
    • /
    • pp.554-560
    • /
    • 2001
  • Hydrophilic treatment of the packing materials in a cooling tower has been made by the ion assisted reaction (IAR) method to increase the wettability of the packing materials. The effects of hydrophilic treatment of packing materials on the performance of a cooling tower have been investigated in a wide range of operating parameters, such as water flow rate, air flow rate, and the water inlet temperature. A pilot cooling tower has been designed and built to model a counter-flow cooling tower. The results obtained indicate that the packing characteristic value with hydrophilic packing could be substantially increased by 6∼19.3% than that with conventional packing in the operating ranges considered. The correlations of the packing characteristic value as a function of water-to-air ratio are suggested for a counter-flow cooling tower with hydrophilic packing as well as with conventional packing.

직접압연공정에 있어서 롤과 용탕을 연계한 유한요소 열전도해석 (A Finite Element Heat Transfer Analysis with Coupling of Roll and Molten Metal in Direct Rolling Process)

  • 김영도;강충길
    • 대한기계학회논문집
    • /
    • 제18권4호
    • /
    • pp.946-957
    • /
    • 1994
  • In the steel industries, direct rolling process for production of strip from molten metal has been investigated to simplify processes, to minimize energy consumption, and to improve quality of the strip. In this study, two kinds of practicable scale cooling rollers are proposed. And heat transfer analysis of pool region and cooling roller considering flow of molten metal and roll rotation respectively using the finite element method are performed to obtain the proper initial condition and to observe cooling characteristics of cooling roller. From the results, variations of solidification final points and temperature distribution in roller are observed quantitatively according to roll rotation.

히트파이프를 이용한 구동모터에 대한 냉각기술에 관한 연구 (Cooling Method of the Actuating Motor Using Heat Pipe)

  • 노상현;이동렬
    • 대한설비공학회:학술대회논문집
    • /
    • 대한설비공학회 2006년도 하계학술발표대회 논문집
    • /
    • pp.1168-1173
    • /
    • 2006
  • This research is to verify the cooling effect of the acting surface on the rotary motor using heat pipe and conventional cooling fan. In order to show the cooling performance of the rotary motor and heat pipe with the fin-typed heat sink, the surface temperature of the motor and condenser was measured in real time. The experiments were also conducted as for not only cooling device installed with heat pipe only, but with heat pipe and conventional cooling fan simultaneously.

  • PDF

고온 및 냉각조건에 따른 콘크리트의 역학적특성에 관한 실험적 연구 (An Experimental Study on the Mechanical Properties of Concrete with High Temperatures and Cooling Conditions)

  • 김규용;강연우;이태규;최경철;윤민호
    • 한국건축시공학회지
    • /
    • 제12권3호
    • /
    • pp.323-331
    • /
    • 2012
  • 1970년대부터 고온을 받은 콘크리트의 압축강도, 탄성계수, 열응력 등 콘크리트에 영향을 미칠 수 있는 내적, 외적 인자들의 역학적 특성은 조사되어 왔다. 특히, 골재의 열적 특성이나 냉각 방법은 잔존 역학적 특성을 평가하는데 가장 중요하다. 본 연구에서는, 골재 종류와 냉각 방식에 따른 콘크리트의 역학적 특성에 대해 평가했다. 본 연구에서는 열적특성이 다른 일반 골재와 경량골재를 사용했다. 또한, ${\O}100{\times}200mm$ 원주형 공시체를 사용하여 목표 온도, 서냉 및 급냉조건 후에 역학적 특성을 평가하였다. 결과적으로, 보통 골재를 사용한 콘크리트는 경량골재를 사용한 콘크리트보다 냉각조건이 미치는 영향이 큰 것으로 나타났다. 그리고 냉각 속도가 빠르지 않을수록 콘크리트의 잔존 역학적 특성이 크게 나타났다.