• Title/Summary/Keyword: Mechanical alloying

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Effect of the Amount of Retained Austenite on the Mechanical Properities of Austempered Ductile Iron (오스템퍼드 구상흑연주철품의 기계적 성질에 미치는 잔류오스테나이트량의 영향)

  • Choi, J.O.;Lee, S.H.;Park, S.T.;Choi, C.O.
    • Journal of the Korean Society for Heat Treatment
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    • v.15 no.4
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    • pp.178-187
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    • 2002
  • Austempered Ductile Iron (ADI) castings having various chemical composition and heat treatment conditions were investigated. Especially, this study was investigated the influence of various parameters on austempering temperature and alloying elements. The addition of Mo, Cu, and Ni individually or combined in these alloys also investigated. The alloying elements influence the austempering reaction, the microstructures, mechanical properties and amount of retained austenite. In this study, the mechanical properties (ultimate tensile strength(UTS), hardness, elongation) are analysed to show the relationship between alloying elements, austempering temperatures and amount of retained austenite. The amount of retained austenite was the range of 15 - 40%. In case of the alloy to witch Mo, Cu, and Ni was added, the amount of retained austenite was the largest at a constant austempering temperature.

Fabrication of Composite Powders by Mechanical Alloying of Magnetite-M (M = Ti, Al) Systems (마그네타이트와 금속(Ti, Al)의 기계적 합금화에 의한 복합분말의 합성)

  • 홍대석;이성희;이충효;김지순;권영순
    • Journal of Powder Materials
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    • v.11 no.3
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    • pp.247-252
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    • 2004
  • Recently, it has been found that mechanical alloying (MA) facilitates the nanocomposites formation of metal-metal oxide systems through solid-state reduction during ball milling. In this work, we studied the MA effect of Fe$_{3}$O$_{4}$-M (M = Al, Ti) systems, where pure metals are used as reducing agents. It is found that composite powders in which $Al_{2}$O$_{3}$ and TiO$_{2}$ are dispersed in $\alpha$-Fe matrix with nano-sized grains are obtained by mechanical alloying of Fe$_{3}$O$_{4}$ with Al and Ti for 25 and 75 hours, respectively. It is suggested that the large negative heat associated with the chemical reduction of magnetite by aluminum is responsible for the shorter MA time for composite powder formation in Fe$_{3}$O$_{4}$-Al system. X-ray diffraction results show that the reduction of magnetite by Al and Ti if a relatively simple reaction, involving one intermediate phase of FeAl$_{2}$O$_{4}$ or Fe$_{3}$Ti$_{3}$O$_{10}$. The average grain size of $\alpha$-Fe in Fe-TiO$_{2}$ composite powders is in the range of 30 nm. From magnetic measurement, we can also obtain indirect information about the details of the solid-state reduction process during MA.

Fabrication and Densification of a Nanocrystalline CoSi Compound by Mechanical Alloying and Spark Plasma Sintering

  • Chung-Hyo Lee
    • Korean Journal of Materials Research
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    • v.33 no.3
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    • pp.101-105
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    • 2023
  • A mixture of elemental Co50Si50 powders was subjected to mechanical alloying (MA) at room temperature to prepare a CoSi thermoelectric compound. Consolidation of the Co50Si50 mechanically alloyed powders was performed in a spark plasma sintering (SPS) machine using graphite dies up to 800 ℃ and 1,000 ℃ under 50 MPa. We have revealed that a nanocrystalline CoSi thermoelectric compound can be produced from a mixture of elemental Co50Si50 powders by mechanical alloying after 20 hours. The average grain size estimated from a Hall plot of the CoSi intermetallic compound prepared after 40 hours of MA was 65 nm. The degree of shrinkage of the consolidated samples during SPS became significant at about 450 ℃. All of the compact bodies had a high relative density of more than 94 % with a metallic glare on the surface. X-ray diffraction data showed that the SPS compact produced by sintering mechanically alloyed powders for 40-hours up to 800 ℃ consisted of only nanocrystalline CoSi with a grain size of 110 nm.

Effect of Pre-strain on the Bauschinger Phenomenon of Micro-Alloying Forging Steel (비조질강의 바우싱거 효과에 미치는 변형율 영향)

  • Kwon Y.-N.;Lee Y. S.;Kim S. W.;Lee J. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.313-316
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    • 2005
  • In the present study, Bauschinger effect was investigated for the micro-alloying forging steel which has been developed for about 30 years ago to save energy consumption by eliminating the heat treatment processes in the forging industry. The micro-alloying steels used fur cold forging industry mainly aim to replace the usual carbon steel. With the conventional carbon steels, all the deformation history can be eliminated after the final heat treatment(quenching and tempering). In the case of micro-alloying forging steels, however, the prior deformation history should be taken into consideration to meet the mechanical property requirement since the microstructure of micro-alloying steels might exhibit the Bauschinger effect, which was not needed to consider in the case of conventional carbon steel having quenching and tempering treatment. In the present study, the reverse loading tests were carried out to determine the Bauschinger effect of micro-alloying steel which composed of ferrite and cementite phases.

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Thermal Analysis of $Bi_2Te_3$ Based Thernoelectric Compound Powder Produced by Mechanical Alloying (기계적 합금화법으로 제조된 $Bi_2Te_3$계 열전화합물 분말의 열분석)

  • Kim, Bong-Seo;Yang, Jun-Hyeok;Oh, Min-Wook;Park, Su-Dong;Lee, Hee-Woong;Park, Kyu-Seop;Bae, Dong-Sik
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2006.11a
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    • pp.151-152
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    • 2006
  • Bi-Te thermoelectric powder was fabricated by mechanical alloying method for 1 to 10 hours under vacuum in planetary mill. We investigated the properties of mechanically alloyed Bi-Te powder by thermal analysis, X-ray diffractometer and FESEM with EDS Bi-Te raw material was formed to $Bi_2Te_3$ phase at condition over 3.5 hours of mechanical alloying time.

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Formation of $Fe_3AlC$ Base Alloy by Mechanical Alloying and Vacuum Hot Pressing

  • Isonishi, Kazuo
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.1290-1291
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    • 2006
  • Fabrication of $Fe_3AlC$ matrix in-situ composite, reinforced by a FeAl phase, was studied by using the powder metallurgical processing route. Especially, in order to disperse the second phase more finely, we chose the mechanical alloying process. We investigated the microstructural and mechanical properties of the consolidated material. After consolidation by vacuum hot pressing, the compact showed almost full density and consisted of a $Fe_3AlC$ matrix and FeAl second phase (average particle size was less than 1m). The compact showed HV746, which was higher than that of the arc melted $Fe_3AlC$ monolithic material, HV603.

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Application of Mechanical Alloying Method on the Fabrication of Zinc Sulfide Photo-luminescence Powders (ZnS 형광체 분말제조를 위한 기계적합금화법의 응용 연구)

  • Ahn In-Shup;Chong Woo-Hyun;Bae Sung-Yeal;Sung Tek-Kyoung;Park Dong-Kyu
    • Journal of Powder Materials
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    • v.12 no.4 s.51
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    • pp.279-283
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    • 2005
  • In this study, the ZnS composite powders for host material in phosphor was synthesized in situ by mechanical alloying. As the mechanical alloying time increases, particle size of ZnS decreases. ZnS powders of $1.85\;\mu{m}$ in a mean size was fabricated by mechanical alloying for 10h. The crystal structures of ZnS powders were investigated by X-ray diffraction and the photo-luminescence properties was evaluated with the optical spectra analyzer. The steady state condition of mechanically alloyed ZnS was obtained as a mean particle size of $2\;\mu{m}$ in 5h milling. The sphalerite and wurtize structures coexist in the ZnS mechanically alloyed for 5h. The ZnS powder mechanically alloyed for 10h grows to the sphalerite structure. And the strong emission peaks of ZnS are observed at 480 nm wave length at the powders of mechanically alloyed for 10h, but the sphalerite and wurtize structures in ZnS coexist and emission peaks are not appeared at the powders of mechanically alloyed for 10h.

The effect of micro-alloying steel characteristics on the multi-stage forging process (다단 냉간 단조에 미치는 냉간비조질강의 특성에 관한 연구)

  • Lee S. H.;Lee K. T.;Kwon Y. N.;Kim J. H.;Lee J. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.317-320
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    • 2005
  • The micro-alloying forging steels have been developed to save energy consumption during forging and subsequent heat treatment stages. The work hardening ability of micro-alloying forging steels is one of major hardening component while it gives severe die damage if the forging process design is poorly set up on the other hand. In the present study, it was tried to characterize three types of micro-alloying forging steels to understand the differences with the conventional low carbon steels used fur cold forging with a spherodizing heat treatment. After forging of a certain forging part with both micro-alloying forging steels and conventional low carbon steel, several mechanical tests were carried out.

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The Effect of Alloying Elements and Heat Treatment on Mechanical Properties of ADI (ADI의 기계적 성질에 미치는 합금원소 및 열처리의 영향)

  • Kim, Sug-Won;Han, Sang-Won;Woo, Kee-Do
    • Journal of the Korean Society for Heat Treatment
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    • v.11 no.2
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    • pp.121-130
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    • 1998
  • The effects of alloying elements(Mo, Cu, Ni) and austempering temperature conditions on the microstructural morphologies and mechanical properties in austempered ductile cast iron has been investigated. The austempering at $350^{\circ}C$ for 2hrs after austenitizing at $900^{\circ}C$ for 2hrs in all specimens with various alloying elements was optimum because the good combination of tensile and yield strength, hardness and impact value was obtained. The microstructures of these ADIs treated by a forementioned austempering condition are nearly a mixture type of needle and feathery bainite. Among those alloys, Mo-Cu alloyed DCI had the best optimum mechanical properties of hardness and toughness for automobile parts by austempering treatment for 2hrs at $900^{\circ}C$ followed by $350^{\circ}C$ for 2hrs.

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