• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2005년도 춘계학술대회 논문집
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• pp.377-382
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• 2005

This paper describes the design of micro machine tools system for mechanical machining of micro/meso scale mechanical parts. The micro machining systems such as $\mu-Late$, $\mu-milling/drilling$ machine and $\mu-grinding$ machine are the basic elements constructing $\mu-factory$ which gains more attention recently because of increasing needs of mico and nano-parts in various industrial and medical area. A miniaturized 3-axis milling machine with VCM stage and air spindle and palm-top size micro-late are designed, and air bearing stage and stepwise linear motion system with PZT are studied for motion system. The micro cutting characteristics are investigated experimentally, and reconfigurable machine structures are also considered.

• 한국기계가공학회지
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• 제18권10호
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• pp.60-67
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• 2019

Recently, lightweight materials such as Ti alloys have been used increasingly in the aerospace and high-tech industries for weight loss and fuel efficiency. Because of built-up edges and workpiece deflection due to low stiffness, the Ti alloys have poor machinability. In our study, systematic experiments were conducted to investigate the milling characteristics of the Ti alloy (Ti-6A1-4V) with endmills. The independent variables in the experiment were spindle speed, feed per tooth, and axial depth. Cutting force, acceleration RMS, and surface roughness were measured. Using the response surface method, the optimal cutting conditions were analyzed to improve machining quality and productivity.

• Journal of the Korean Physical Society
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• 제73권9호
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• pp.1340-1345
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• 2018

Mo-10 at.% Cu nanocomposite powders were fabricated by using planetary ball-milling (PBM), a mechanical alloying technique for preparing nanocomposite alloy powders of metals with mutual insolubility, and the variations in the physical and the chemical characteristics with the process conditions were investigated. We observed that Mo-10 at.% Cu was an appropriate composition to ensure a good alloying grade and minimal welding between particles. The influences of the temperature and the milling conditions on the mechanical alloying process and the phase change of Mo-10 at.% Cu composite powders were investigated, and the particle and the grain sizes of the powders after mechanical alloying were confirmed. The Mo-10 at.% Cu powders showed homogeneous elemental distributions and no phase changes up to $1200^{\circ}C$; their compositions were retained after the mechanical alloying process. The finest grain size obtained was about 5 nm for powders processed using optimum PBM processing conditions: ball-to-powder weight ratio of 5 : 1, ambient air atmosphere, a milling time of 20 h, a rotation speed of 200 rpm, and a stearic acid content of 4 wt.% produced superfine-grained Mo-10 at.% Cu nanocomposite powders with an average grain size of 5 nm (which is smaller than that of other similar materials reported in the literature). The analytical results confirmed that the PBM technique presented here is a promising method for preparing superfine-grained Mo-10 at.% Cu powders with improved properties.

• 한국결정성장학회지
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• 제22권1호
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• pp.51-56
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• 2012

본 연구에서는 출발원료로 ${\sigma}$-VCo 금속간화합물과 $V_{50}Co_{50}$ 혼합분말을 각각 사용하여 기계적 합금화에 따른 비정질화 가능성을 조사하였다. X선 회절에 의해 얻어진 전구조인자 S(Q) 및 동경분포함수 RDF(r)의 결과로부터 볼밀링이 진행됨에 따라 비정질상의 구조적 특징이 분명히 관찰되었다. 120시간 MA 처리에 의하여 두 경우 모두에서 비정질상이 생성됨을 알 수 있었다. 60시간 동안 MA 처리한 $V_{50}Co_{50}$ 분말시료의 열분석 에서는 약 $600^{\circ}C$에 비정질상의 결정화에 의한 발열 peak가 관찰되었다. X선 회절법에 의해 얻어진 전구조인자 및 동경분포함수의 분석으로부터 MA 시간에 따라 출발 결정상은 비정질상의 특징적인 원자구조로 서서히 변화함을 알 수 있었다.

• Design & Manufacturing
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• 제11권3호
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• pp.19-24
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• 2017

In these days, increase requirement of TEM (Transmission Electro Microscope) in not only scientific field but also industrial field. Because TEM can measure inner-structure of specimen a variety of materials like metal, bio. etc. When use TEM, specimen should be thin about 50nm. So making for thin specimen, use Ion milling device that include specimen holder. The holder generally made of Aluminium Aluminium holder is worn away easily. For this reason, using time of ion milling with aluminum holder is too short. To solve the problem, we replace aluminium holer to molybdenum alloy holder. In this paper, we design molybdenum alloy holer for CAM and modify CAD modeling for effective machining process. So we array a specimen 3 by 4 and setup orientation for one-shot machining process. Next we make a CAM program for machining. we making a decision two machining strategy that chose condition of tool-path method, step-down, step-over. etc. And then conduct machining using CNC milling machining center. To make clear difference between case.1 and case.2, we fixed machining conditions like feed-rate, main spindle rpm, etc. After machining, we confirm the condition of workpiece and analysis the problems case by case. Finally, case.2 work piece that superior than case.1 cutting with WEDM because that method can not ant mechanical effect on workpiece.

• 한국분말재료학회지
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• 제17권2호
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• pp.113-122
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• 2010

Two kinds of oxide-dispersion-strengthened (ODS) 316L stainless steel were manufactured using a wet mixing process(wet) and a mechanical alloying method (MA). An MA 316L ODS was prepared by a mixing of metal powder and a mechanical alloying process. A wet 316L ODS was manufactured by a wet mixing with 316L stainless steel powder. A solution of yttrium nitrate was dried after being in the wet 316L ODS alloy. The results showed that carbon and oxygen were effectively reduced during the degassing process before the hydroisostatic process (HIP) in both alloys. It appeared that the effect of HIP treatment on increase in impact energy was pronounced in the MA 316L ODS alloy. The MA 316L ODS alloy showed a higher yield strength and a smaller elongation, when compared to the wet 316L ODS alloy. This seemed to be attributed to the enhancement of bonding between oxide and matrix particles from HIP and to the presence of a finer oxide of about 20 nm from the MA process in the MA 316L ODS alloy.

• 한국수소및신에너지학회논문집
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• 제17권2호
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• pp.174-180
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• 2006

The eutectic Mg-23.5%Ni alloy was casted by melting and solidification. The powders of Mg-23.5%Ni and (Mg-23.5%Ni)-10% iron oxide were prepared by mechanical grinding of casted Mg-Ni alloy and casted Mg-Ni alloy+oxide, respectively. As milling time increases, hydriding and dehydriding rates of Mg-Ni and Mg-Ni-oxide alloy powders increase. The additions of iron oxide to Mg-Ni alloy and Mg-Ni-oxide increase hydriding rates and slightly decrease dehydriding rates.

• 대한치과보철학회지
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• 제52권2호
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• pp.67-73
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• 2014

연구 목적: 본 연구의 목적은 주조, 3-D printing laser sintered 및CAD/CAM technology를 이용한 milling 방법으로 제작된 치과용 코발트-크롬 합금의 기계적 물성을 비교하고 파절 단면의 미세 구조를 살펴보는 데 있다. 이를 통해 새롭게 소개된 제작 기법 - 3D-printing laser sintered - 이 치과용 합금 제작으로 적합한 지 알아보고자 한다. 연구 재료 및 방법: 36개의 flat disc 모양의 시편을 제작하여 제작 방법에 따라 세 집단으로 나누었다; 주조 방식으로 제작한 12개, laser sintering 방법으로 12개, CAD/CAM milling 방법으로 12개의 시편을 제작하여 표면 경도 시험을 시행하였다. 또한 각 집단 별로 12개의 dumbbell 모양의 시편을 제작하여 인장 강도 시험을 시행하였다. 통계량이 비모 수적 통계 분포를 보였으므로 Kruskal-Wallis 검정을 이용하여 각 실험군의 인장 강도 시험 결과를 비교했으며, 통계적 유의 수준은P=.05로 설정하여 Mann-Whitney 및 Bonferroni 사후 검정을 시행하였다. 전자 주사 현미경을 사용하여 파절 단면의 미세 구조를 관찰하였다. 결과: Vickers hardness test에서 세 집단간에 모두 유의한 차이가 있었고, 주조 방식으로 제작된 실험군에서 가장 큰 표면 경도(455.88 Hv)가, CAD/CAM milling으로 제작된 실험군에서 가장 낮은 표면 경도(243.40 Hv)를 나타냈다. 최대 인장 강도, 0.2% 항복강도, elongation 및 elastic modulus에서 세 집단간에 모두 유의한 차이가 나타났으며, CAD/CAM milling으로 제작한 실험군에서 가장 높은 최대 인장 강도(1442.94 MPa)가, laser sintered 실험군에서 가장 큰 0.2% 항복 강도(1136.15 MPa)가 나타났다. 파절 단면의 전자 주사 현미경 관찰 결과, 주조 시편에서는 독특한 성긴 모양과 전형적인 주조 다공성 구조가 관찰되었고, laser sintered 시편에서는 편평한 면을 동반한 거친 결정 구조가, 그리고 milled 시편에서는 균일하고 규칙적인 치밀 미세 구조가 나타났다. 결론: 서로 다른 제작 방법은 코발트-크롬 합금의 물리적 성질과 파절 단면의 미세 구조에 영향을 미쳤다. 주조 방식으로 제작된 시편에서 가장 큰 표면 경도가, milling으로 제작된 시편에서 가장 큰 인장 강도를 나타냈으며, 본 연구의 모든 실험군에서 치과용 합금의 ISO 기준에 부합하는 물성을 보였다.

• 한국생산제조학회지
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• 제25권6호
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• pp.445-451
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• 2016

The Inconel 718 alloy is a well-known super-heat-resistant alloy and a difficult-to-cut material. Inconel 718 with excellent corrosion and heat resistance is used in harsh environments. However, the heat generated is not released owing to excellent physical properties, making processes (e.g., adhesion and thermal fatigue) difficult. Tool condition monitoring in machining is significant in reducing manufacturing costs. The cutting tool is easily broken and worn because of the material properties of Inconel 718. Therefore, tool management is required to improve tool life and machinability. This study proposes a method of predicting the tool wear with non-contacting sensors (e.g., IR thermometer for measuring the cutting temperature and a microphone for measuring the sound pressure level in machining). The cutting temperature and sound pressure fluctuation according to the tool condition and cutting force are analyzed using experimental data. This experiment verifies the effectiveness of the non-contact measurement signals in tool condition monitoring.

• 한국분말재료학회지
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• 제17권6호
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• pp.443-448
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• 2010

The $\beta$ phase Ti-Nb-Sn-HA bio materials were successfully fabricated by high energy mechanical milling and pulse current activated sintering (PCAS). Ti-6Al-4V ELI alloy has been widely used as biomaterial. But the Al has been inducing Alzheimer disease and V is classified as toxic element. In this study, ultra fine sized Ti-Nb-Sn-HA powder was produced by high energy mechanical milling machine. The $\beta$ phase Ti-Nb-Sn-HA powders were obtained after 12hr milling from $\alpha$ phase. And ultra fine grain sized Ti-Nb-Sn-HA composites could be fabricated using PCAS without grain growth. After sintering, the microstructures and phase-transformation of Ti-Nb-Sn-HA biomaterials were analyzed by scanning electron microscope (SEM) and X-ray diffraction (XRD). The relative density was obtained by Archimedes principle and the hardness was measured by Vickers hardness tester. The $\beta$-Ti phase was obtained after 12h milling. As result of hardness and relative density, 12h milled Ti-Nb-Sn-HA composite has the highest values.