• 제목/요약/키워드: Mechanical Reliability

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체계 개발 단계별 기계 부품에 대한 신뢰도 예측 시 NSWC-98-LE1 적용 방안 (An application plan of NSWC-98/LE1 when predicting the reliability of mechanical components of design and development phase)

  • 권기상;박은심;조차현;이동우;이수중
    • 시스템엔지니어링학술지
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    • 제4권1호
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    • pp.35-43
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    • 2008
  • Generally, in analysis of reliability of Design and Development Phase, reliability of electrical components is analyzed based on standards such as MIL-HDBK-217F, Bellcore Issue 4,5,6 by analyzing stress of architectural side (Power, Voltage, Current and quality level of components) of weapon system and stress of operational side (operational environment, operational temperature, Operational Profile). But the reliability of mechanical components is analyzed based on the data book of failure history of mechanical parts called NPRD-95(Nonelectronic Parts Reliability Data-95) without any analysis of above stress. However, even if it's the same mechanical parts, it might have different failure rate(fatigue, wear, corrosion) during operation depending on how weary(stress : pressure, vibration, temperature during operation) the parts are. Therefore, analyzing reliability using just data book can cause big difference in reliability instead of analyzing based upon stressfulness that parts might have, operational concept, and other various factors. Thus, This paper will guide the way of predicting reliability by organizing ways of predicting reliability for system organization and adopt ing NSWC-98/LE1(Naval Surface Warfare Center-98/LE1) for mechanical components.

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A Probabilistic based Systems Approach to Reliability Prediction of Solid Rocket Motors

  • Moon, Keun-Hwan;Gang, Jin-Hyuk;Kim, Dong-Seong;Kim, Jin-Kon;Choi, Joo-Ho
    • International Journal of Aeronautical and Space Sciences
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    • 제17권4호
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    • pp.565-578
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    • 2016
  • A probabilistic based systems approach is addressed in this study for the reliability prediction of solid rocket motors (SRM). To achieve this goal, quantitative Failure Modes, Effects and Criticality Analysis (FMECA) approach is employed to determine the reliability of components, which are integrated into the Fault Tree Analysis (FTA) to obtain the system reliability. The quantitative FMECA is implemented by burden and capability approach when they are available. Otherwise, the semi-quantitative FMECA is taken using the failure rate handbook. Among the many failure modes in the SRM, four most important problems are chosen to illustrate the burden and capability approach, which are the rupture, fracture of the case, and leak due to the jointed bolt and O-ring seal failure. Four algorithms are employed to determine the failure probability of these problems, and compared with those by the Monte Carlo Simulation as well as the commercial code NESSUS for verification. Overall, the study offers a comprehensive treatment of the reliability practice for the SRM development, and may be useful across the wide range of propulsion systems in the aerospace community.

A method of optimum design based on reliability for antenna structures

  • Chen, Jianjun;Wang, Fanglin;Sun, Huaian;Zhang, Chijiang
    • Structural Engineering and Mechanics
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    • 제8권4호
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    • pp.401-410
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    • 1999
  • A method of optimum design based on reliability for antenna structures is presented in this paper. By constructing the equivalent event, the formula is derived for calculating the reliability of reflector accuracy of antenna under the action of random wind load. The optimal model is developed, in which the cross sectional areas of member are treated as design variables, the structure weight as objective function, the reliability of reflector accuracy and the strength or stability of structural elements as constraints. The improved accelerated convergence gradient algorithm developed by the author is used. The design results show that the method in this paper is feasible and effective.

광열유체 마이크로 부품의 신뢰성 평가를 위한 시험법에 관한 고찰 (Review on Reliability Test Method for Optical/Thermofluidic Micro Component)

  • 이낙규;나경환;최현석;한창수
    • 소성∙가공
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    • 제13권3호
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    • pp.242-247
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    • 2004
  • Literature review on reliability test method for developing high performance optical/thermofluidic components. Since the miniaturization by the conventional mechanical process is limited to milli-structure, i.e. $10^{-3}m$, new technology for fabricating of mechanical components is needed to match cost, reliability, and integrability criteria of micro-structure. Although numbers of various researches on MEMS/MOEMS devices and components, including material characterization, design and optimization, system validation, etc., the lack of standards and specifications make the researches and developments difficult. For that reason, this paper is intended to propose the methods of reliability test for measuring the mechanical property of optical/ thermofluidic components.

다수의 고장모드를 가지는 기계부품의 신뢰성 분석 (Reliability Analysis of Mechanical Component with Multiple Failure Modes)

  • 장무성;최병오;강보식;박종원;이충성
    • 대한기계학회논문집A
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    • 제37권9호
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    • pp.1169-1174
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    • 2013
  • 대부분의 제품은 다수의 고장모드를 가지지만, 일반적으로 신뢰성 분석에서 고장모드 별로 분석하는 경우는 많지 않다. 또는 신뢰성 분석 시 고장모드에 대한 정보를 제공하지 않거나 대표적인 고장모드로 분석하기도 한다. 특히 신뢰성 인증시험에서 가정하고 있는 형상모수는 제품의 형상모수보다는 고장모드에 대한 형상모수 값이 더 중요하다. 본 연구에서는 다수의 고장모드를 가지는 기계부품에 대한 신뢰성 분석방법으로 경쟁 고장모드 분석방법과 혼합 와이블 분석방법을 소개한다. 그리고 3 가지 고장모드를 가지는 공기압 실린더의 사례에 대해 각 고장모드 별로 형상모수를 구하였으며, 3 가지 고장모드를 고려했을 때와 하나의 고장모드로 가정했을 때의 신뢰성 측도($B_{10}$ 수명, 특성 수명)을 비교하였다.

The Reliability Estimation of Pipeline Using FORM, SORM and Monte Carlo Simulation with FAD

  • Lee, Ouk-Sub;Kim, Dong-Hyeok
    • Journal of Mechanical Science and Technology
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    • 제20권12호
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    • pp.2124-2135
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    • 2006
  • In this paper, the reliability estimation of pipelines is performed by employing the probabilistic method, which accounts for the uncertainties in the load and resistance parameters of the limit state function. The FORM (first order reliability method) and the SORM (second order reliability method) are carried out to estimate the failure probability of pipeline utilizing the FAD (failure assessment diagram). And the reliability of pipeline is assessed by using this failure probability and analyzed in accordance with a target safety level. Furthermore, the MCS (Monte Carlo Simulation) is used to verify the results of the FORM and the SORM. It is noted that the failure probability increases with the increase of dent depth, gouge depth, operating pressure, outside radius, and the decrease of wall thickness. It is found that the FORM utilizing the FAD is a useful and is an efficient method to estimate the failure probability in the reliability assessment of a pipeline. Furthermore, the pipeline safety assessment technique with the deterministic procedure utilizing the FAD only is turned out more conservative than those obtained by using the probability theory together with the FAD. The probabilistic method such as the FORM, the SORM and the MCS can be used by most plant designers regarding the operating condition and design parameters.

구리 TSV의 열기계적 신뢰성해석 (Thermo-mechanical Reliability Analysis of Copper TSV)

  • 좌성훈;송차규
    • Journal of Welding and Joining
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    • 제29권1호
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    • pp.46-51
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    • 2011
  • TSV technology raises several reliability concerns particularly caused by thermally induced stress. In traditional package, the thermo-mechanical failure mostly occurs as a result of the damage in the solder joint. In TSV technology, however, the driving failure may be TSV interconnects. In this study, the thermomechanical reliability of TSV technology is investigated using finite element method. Thermal stress and thermal fatigue phenomenon caused by repetitive temperature cycling are analyzed, and possible failure locations are discussed. In particular, the effects of via size, via pitch and bonding pad on thermo-mechanical reliability are investigated. The plastic strain generally increases with via size increases. Therefore, expected thermal fatigue life also increase as the via size decreases. However, the small via shows the higher von Mises stress. This means that smaller vias are not always safe despite their longer life expectancy. Therefore careful design consideration of via size and pitch is required for reliability improvement. Also the bonding pad design is important for enhancing the reliability of TSV structure.

Reliability of metal films on flexible polymer substrate during cyclic bending deformations

  • 김병준;정성훈;김도근
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2016년도 제50회 동계 정기학술대회 초록집
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    • pp.244.1-244.1
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    • 2016
  • Recently, the technology for flexible electronics such as flexible smart phone, foldable displays, and bendable battery is under active development. With approaching the real commercialization of flexible electronics, the electrical and mechanical reliability of flexible electronics have become significantly important because they will be used under various mechanical deformations such as bending, twisting, stretching, and so on. These mechanical deformations result in performance degradation of electronic devices due to several mechanical problems such as cracking, delamination, and fatigue. Therefore, the understanding of relationship between mechanical loading and electrical performance is one of the most critical issues in flexible electronics for expecting the lifetime of products. Here, we have investigated the effect of monotonic tensile and cyclic deformations on metal interconnect to provide a guideline for improving the reliability of flexible interconnect.

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Constitutive model for ratcheting behavior of Z2CND18.12N austenitic stainless steel under non-symmetric cyclic stress based on BP neural network

  • Wang, Xingang;Chen, Xiaohui;Yan, Mingming;Chang, Miaoxin
    • Steel and Composite Structures
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    • 제28권5호
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    • pp.517-525
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    • 2018
  • The specimens made by Z2CND18.12N austenitic stainless steel were conducted on a 100 kN closed loop servo hydraulic tension-compression testing machine with a digital controller. Uniaxial tension and uniaxial ratcheting effect tests were carried out at $25^{\circ}C$. Moreover, Uniaxial tension tests were conducted at $150^{\circ}C$, $250^{\circ}C$ and $350^{\circ}C$. Based on these experimental data, the prediction models of stress-strain curve and the relationship of ratcheting strain and number of cycles were established by the algorithm principle of BP neural network. The results indicated that the predicted results of neural network model were in well agreement with experimental data. It was found that the BP neural network model had high validity and accuracy.